Heat Transfer From a Very High Temperature Laminar Gas Flow With Swirl to a Cooled Circular Tube and Nozzle

1994 ◽  
Vol 116 (1) ◽  
pp. 35-39 ◽  
Author(s):  
L. H. Back ◽  
P. F. Massier

An experimental investigation was carried out to appraise the effect of swirl on heat transfer in the laminar boundary layer development region in a highly cooled tube and nozzle. The ratio of gas-side wall-temperature-to-stagnation-temperature ranged from 0.095 to 0.135. In the swirling flow of argon with ratio of peak-tangential-velocity-to-axial velocity of 3.6 at the injection port, the level of heat transfer to the tube wall was increased from 200 to 60 percent above the level without swirl. In the swirling flows, the wall heat flux level was significantly higher in the tube than in the nozzle downstream. Because of the relatively high heat transfer to the wall, there were appreciable reductions in stagnation enthalpy in the flows that spanned a range of Reynolds numbers from about 360 to 500.

Author(s):  
Shoichi Kodate ◽  
Tatsuya Kubo ◽  
Shinji Ebara ◽  
Hidetoshi Hashizume

In this study, the characteristic of the swirling flow was analyzed in detail in terms of flow field by means of a visualization experiment using matched refractive index PIV measurement to evaluate the applicability of the swirling flow generated downstream of a three-dimensionally connected dual elbow to the divertor cooling. The dual elbow used in the experiment comprises two 90-degree elbows with the same curvature connected directly in three-dimensional configuration. From the experiment, it was found that strong swirling velocity component appears locally near the pipe wall downstream of the second elbow. Moreover, although the strength of the swirling flow changed gradually as it flowed downstream, it attenuated little even 8D downstream of the dual elbow, where D was the diameter of the piping. Therefore, this swirling flow is expected to survive for a considerable distance downstream of the elbow, and the applicability of this flow field to divertor cooling can be promising. Furthermore turbulence quantities such as Reynolds stress were analyzed in terms of heat transfer performance. Since there were some regions where larger Reynolds stress than a developed turbulent pipe flow was observed near the pipe wall, high heat transfer is expected there.


2006 ◽  
Vol 128 (9) ◽  
pp. 934-944 ◽  
Author(s):  
Xin Li ◽  
D. Keith Hollingsworth ◽  
Larry C. Witte

A laser-based method has been developed to measure the thickness of the liquid microlayer between a cap-shaped sliding bubble and an inclined heated wall. Sliding vapor bubbles are known to create high heat transfer coefficients along the surfaces against which they slide. The details of this process remain unclear and depend on the evolution of the microlayer that forms between the bubble and the surface. Past experiments have used heat transfer measurements on uniform-heat-generation surfaces to infer the microlayer thickness through an energy balance. These studies have produced measurements of 20–100 μm for refrigerants and for water, but they have yet to be confirmed by a direct measurement that does not depend on a first-law closure. The results presented here are direct measurements of the microlayer thickness made from a reflectance-based fiber-optic laser probe. Details of the construction and calibration of the probe are presented. Data for saturated FC-87 and a uniform-temperature surface inclined at 2 deg to 15 deg from the horizontal are reported. Millimeter-sized spherical bubbles of FC-87 vapor were injected near the lower end of a uniformly heated aluminum plate. The laser probe yielded microlayer thicknesses of 22–55 μm for cap-shaped bubbles. Bubble Reynolds numbers range from 600 to 4800, Froude numbers from 0.9 to 1.7, and Weber numbers from 2.6 to 47. The microlayer thickness above cap-shaped bubbles was correlated to a function of inclination angle and a bubble shape factor. The successful correlation suggests that this data set can be used to validate the results of detailed models of the microlayer dynamics.


Author(s):  
Y.-C. Shih ◽  
J. M. Khodadadi ◽  
K.-H. Weng ◽  
H. F. Oztop

Computational analysis of transient phenomenon followed by the periodic state of laminar flow and heat transfer due to an insulated rotating object in a square cavity is investigated. A finite-volume-based computational methodology utilizing primitive variables is used. Various rotating objects (circle, square and equilateral triangle) with different sizes are placed in the middle of the cavity. A combination of a fixed computational grid with a sliding mesh was utilized for the square and triangle shapes. The cavity is maintained as a differentially-heated enclosure and the motionless insulated object is set in rotation at time t = 0. Natural convection heat transfer is neglected. For a given shape of the object and a constant angular velocity, a range of rotating Reynolds numbers are covered for a Pr = 5 fluid. The Reynolds numbers were selected so that the flow fields are not generally affected by the Taylor instabilities (Ta < 1750). The evolving flow field and the interaction of the rotating objects with the recirculating vortices at the four corners are elucidated. The corresponding thermal fields in relation to the evolving flow patterns and the skewness of the temperature contours in comparison to conduction-only case were discussed. The skewness is observed to become more marked as the Reynolds number is lowered. At the same time, similarity of the thermal fields for various shapes for the same Reynolds number varifies the appropriate selection of the hydraulic diameter. Transient variations of the average Nusselt numbers on the two walls show that for high Re numbers, a quasi-periodic behavior due to the onset of the Taylor instabilities is dominant, whereas for low Re numbers, periodicity of the system is clearly observed. Time-integrated average Nusselt number of the cavity is correlated to the rotational Reynolds number and shape of the object. The triangle object clearly gives rise to high heat transfer followed by the square and circle objects.


Author(s):  
J. Varty ◽  
L. W. Soma ◽  
F. E. Ames ◽  
S. Acharya

Secondary flows in vane passages sweep off the endwall and onto the suction surface at a location typically close to the throat. These endwall/vane junction flows often have an immediate impact on heat transfer in this region and also move any film cooling off the affected region of the vane. The present paper documents the impact of secondary flows on suction surface heat transfer acquired over a range of turbulence levels (0.7% through 17.4%) and a range of exit chord Reynolds numbers (500,000 through 2,000,000). Heat transfer data are acquired with both an unheated endwall boundary condition and a heated endwall boundary condition. The vane design includes an aft loaded suction surface and a large leading edge diameter. The unheated endwall boundary condition produces initially very high heat transfer levels due to the thin thermal boundary layer starting at the edge of heating. This unheated starting length effect quickly falls off with the thermal boundary layer growth as the secondary flow sweeps up onto the vane suction surface. The heat transfer visualization for the heated endwall condition shows no initial high heat transfer level near the edge of heating on the vane. The heat transfer level in the region affected by the secondary flows is largely uniform, except for a notable depression in the affected region. This heat transfer depression is believed due to an upwash region generated above the separation line of the passage vortex, likely in conjunction with the counter rotating suction leg of the horseshoe vortex. The extent and definition of the secondary flow affected region on the suction surface is clearly evident at lower Reynolds numbers and lower turbulence levels when the suction surface flow is largely laminar. The heat transfer in the plateau region has a magnitude similar to a turbulent boundary layer. However, the location and extent of this secondary flow affected region is less perceptible at higher turbulence levels where transitional or turbulent flow is present. Also, aggressive mixing at higher turbulence levels serves to smooth out discernable differences in the heat transfer due to the secondary flows.


Author(s):  
Y.-C. Shih ◽  
J. M. Khodadadi ◽  
K.-H. Weng

Computational analysis of transient phenomenon followed by the periodic state of laminar flow and heat transfer due to a rotating object in a square cavity is investigated. A finite-volume-based computational methodology utilizing primitive variables is used. Various isothermal rotating objects (circle, square and equilateral triangle) with different sizes are placed in the middle of the cavity. A combination of a fixed computational grid with a sliding mesh was utilized for the square and triangle shapes. The motionless object is set in rotation at time t = 0 and its temperature is maintained constant but different from the temperature of the walls of the cavity. Natural convection heat transfer is neglected. For a given shape of the object and a constant angular velocity, a range of rotating Reynolds numbers are covered for a Pr = 5 fluid. The Reynolds numbers were selected so that the flow fields are not generally affected by the Taylor instabilities (Ta < 1750). The evolving flow field and the interaction of the rotating objects with the recirculating vortices at the four corners are elucidated. Similarities and differences of the flow and thermal fields for various shapes is discussed. Transient variations of the average Nusselt numbers on the surface of the rotating object and cavity walls show that for high Re numbers, a quasi-periodic behavior due to the onset of Taylor instabilities is dominant, whereas for low Re numbers, periodicity of the system is clearly observed. Time-integrated average Nusselt number of the cavity is correlated to the rotational Reynolds number and shape of the object. The triangle object clearly gives rise to high heat transfer followed by the square and circle objects.


Author(s):  
Akhilesh P. Rallabandi ◽  
Yao-Hsien Liu ◽  
Je-Chin Han

The heat transfer characteristics of a rotating pin-fin roughened wedge-shaped channel have been studied. The model incorporates ejection through slots machined on the narrower end of the wedge, simulating a rotor blade trailing edge. The copper plate regional average method is used to determine the heat transfer coefficient; pressure taps have been used to estimate the flow discharged through each slot. Tests have been conducted at high rotation (≈1) and buoyancy (≈2) numbers, in a pressurized rotating rig. Reynolds numbers investigated range from 10,000 to 40,000 and inlet rotation numbers range from 0 to 0.8. Pin-fins studied are made of copper. Results show high heat transfer in the proximity of the slot. A significant enhancement in heat transfer due to the pin-fins, compared with a smooth channel, is observed. Results also show a strong rotation effect, increasing significantly the heat transfer on the trailing surface and reducing the heat transfer on the leading surface.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Justin E. Varty ◽  
Loren W. Soma ◽  
Forrest E. Ames ◽  
Sumanta Acharya

Secondary flows in vane passages sweep off the endwall and onto the suction surface at a location typically close to the throat. These endwall/vane junction flows often have an immediate impact on heat transfer in this region and also move any film cooling off the affected region of the vane. The present paper documents the impact of secondary flows on suction surface heat transfer acquired over a range of turbulence levels (0.7–17.4%) and a range of exit chord Reynolds numbers (500,000–2,000,000). Heat transfer data are acquired with both an unheated endwall boundary condition and a heated endwall boundary condition. The vane design includes an aft loaded suction surface and a large leading edge diameter. The unheated endwall boundary condition produces initially very high heat transfer levels due to the thin thermal boundary layer starting at the edge of heating. This unheated starting length effect quickly falls off with the thermal boundary layer growth as the secondary flow sweeps up onto the vane suction surface. The heat transfer visualization for the heated endwall condition shows no initial high heat transfer level near the edge of heating on the vane. The heat transfer level in the region affected by the secondary flows is largely uniform, except for a notable depression in the affected region. This heat transfer depression is believed due to an upwash region generated above the separation line of the passage vortex, likely in conjunction with the counter rotating suction leg of the horseshoe vortex. The extent and definition of the secondary flow-affected region on the suction surface are clearly evident at lower Reynolds numbers and lower turbulence levels when the suction surface flow is largely laminar. The heat transfer in the plateau region has a magnitude similar to a turbulent boundary layer. However, the location and extent of this secondary flow-affected region are less perceptible at higher turbulence levels where transitional or turbulent flow is present. Also, aggressive mixing at higher turbulence levels serves to smooth out discernable differences in the heat transfer due to the secondary flows.


Author(s):  
Jason K. Ostanek ◽  
Karen A. Thole

Pin fin arrays are commonly used to cool the trailing edge of gas turbine airfoils. While the majority of pin fin research focuses on uniformly-spaced arrays, the goal of the present work was to determine if non-uniform spacing in the streamwise direction could be utilized to maintain high heat transfer while simultaneously extending the array footprint. The uniqueness of the work lies in the basis for selecting the non-uniform spacing pattern. The non-uniform arrangement was chosen to exploit previously published row-by-row heat transfer development where the initial rows showed little variation with streamwise spacing. As such, a non-uniform array was considered where the initial rows had spacing of 3.46 diameters and the inner rows gradually decreased to a final spacing of 1.73 diameters. Three seven-row arrays were considered having constant streamwise spacing of 2.16, 2.60, and 3.03 pin fin diameters. All configurations had constant spanwise spacing of two diameters and constant pin height of one diameter. Three Reynolds numbers of 3.0e3, 1.0e4, and 2.0e4 were considered based on pin fin diameter and minimum area velocity. At high Reynolds numbers, heat transfer and pressure drop measurements were in agreement for the nonuniform array and for a closely spaced array having 2.16 diameter streamwise spacing. While array performance was similar, the non-uniform array covered 16.8% more streamwise distance than the closely spaced array. At low Reynolds numbers, however, the non-uniform array was outperformed by the closely spaced array.


Author(s):  
Mikhail A. Gotovsky ◽  
Sergey A. Isaev

Artificial roughness (AR) formed by annular rolling or dimpling is one of the most well-known examples of Reynolds analogy (RA) breaking in a favor of heat transfer. Surfaces which can be called ARPD - Artificial Roughness, are manufactured by wall Pressure Deformation. ARPD surfaces have some similar thermal hydraulic properties which permit to unite them in the common group. General characteristics of ARPD surfaces are considered here. But the main attention is paid to such surface performance for coolants with high Prandtl numbers. It is important that Reynolds numbers must be close sufficiently to its critical value for smooth tube. Some experimental data show that extremely high heat transfer enhancement ratio can be obtained under such conditions for substantially less pressure loss ratio increase. Similar qualitative results obtained for several types of ARPD — dimpled, annular rolled and spirally corrugated tubes — are demonstrated. These results are related partially with critical Reynolds number decrease and partially with specific character of heat transfer evolution in laminar–turbulent transition range for high-viscous liquids. Such enhancement method can be used effectively for heat exchangers with high-viscous liquids (oils, for example).


Author(s):  
Karl J. Brown ◽  
Darina B. Murray ◽  
Tim Persoons ◽  
Tadhg S. O’Donovan

Impinging jets are used in a wide number of industrial cooling applications due to their high heat and mass transfer abilities. The current research is concerned with the effect of swirl on the heat transfer characteristics of jet impingement cooling. Two inserts were designed order to generate swirling flow. These two designs, “Swirl Insert A” and “Swirl Insert B”, were tested at various Reynolds numbers, between 8000 and 16000 inclusive, and at H/D = 0.5 and 1. The jet was directed downwards onto a 25μm thick stainless steel foil which was ohmically heated. Images were recorded using a thermal imaging camera focused on the underside of the foil. These images were then analysed using Matlab and the Nusselt number profile was obtained. It was found that, while both swirl inserts establish an improvement in the heat transfer by comparison to that of a jet with no swirl, the “Swirl Insert B” design performed better that the “Swirl Insert A” design for high Reynolds number at H/D = 0.5 and consistently for H/D = 1. It was also discovered that, while both the “No Insert” and “Swirl Insert B” results did not change dramatically with an alteration in H/D, “Swirl Insert A” decreased by ∼10%.


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