Optimization of Enhanced Surfaces for High Flux Chip Cooling by Pool Boiling

1993 ◽  
Vol 115 (1) ◽  
pp. 89-100 ◽  
Author(s):  
I. Mudawar ◽  
T. M. Anderson
Keyword(s):  
Experimental Data ◽  
Boundary Conditions ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Metallic Surface ◽  
High Flux ◽  
Base Area ◽  
Chip Cooling ◽  
Low Profile

A high flux electronic chip was numerically and experimentally simulated to investigate pool boiling capabilities of enhanced metallic surface attachments built upon a 12.7 × 12.7 mm2 base area. It is shown how experimental nucleate boiling data for a flat chip and for chips with low-profile microstructures can be used as input boundary conditions in the numerical prediction of boiling performances of high flux, smooth and microstructured extended cylindrical surfaces. A technique for extending the applicability of the numerical results to cylindrical fin arrays is demonstrated with the aid of experimental data obtained for these surfaces. Surface enhancement resulted in chip planform heat fluxes of 105.4 and 159.3 W/cm2, for saturated and 35°C subcooled FC-72, respectively.

Investigation of the Dynamics of Nucleate Boiling in Subcooled Falling Liquid Films

2014 ◽  
Vol 9 (2) ◽  
pp. 145-155
Author(s):  
Vladimir Serdyukov ◽  
Anton Surtaev ◽  
Oleg Volodin
Keyword(s):  
Experimental Data ◽  
Heat Flux ◽  
Strong Dependence ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Liquid Films ◽  
Heat Fluxes ◽  
Nucleation Frequency ◽  
Water Films ◽  
Falling Liquid Films

This paper deals with the features of nucleation dynamics at boiling in falling water films at different subcooling, Reynolds number and heat fluxes. With the use of high-speed infrared and digital video the local parameters of nucleate boiling in falling liquid films such as: bubbles’ diameter before condensation, frequency of nucleation and temperature of onset of bubble appearance were received. Analysis of the experimental data showed that bubbles’ diameter before condensation has strong dependence on initial temperature and increases with the rise of heat flux. The main influence on nucleation frequency has the variation of heat flux density. At the same time the experimental data on nucleation frequency in falling water films are close to the frequency of nucleation at pool boiling. To identify the main features the comparison of received data on the local characteristics at boiling in subcooled falling liquid film with existing models for pool boiling was made

Bubble Dynamics for Nucleate Pool Boiling of Electrolyte Solutions

2010 ◽  
Vol 132 (8) ◽  
Author(s):  
Seyed Ali Alavi Fazel ◽  
Seyed Baher Shafaee
Keyword(s):  
Experimental Data ◽  
Bubble Dynamics ◽  
Pool Boiling ◽  
Close Relation ◽  
Electrolyte Solutions ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Experimental Results ◽  
Nucleate Pool Boiling ◽  
Wide Range

Bubble dynamics is the most important subphenomenon, which basically affects the nucleate pool boiling heat transfer coefficient. Previous investigations state that the effect of physical properties of liquid and vapor phases on bubble departure diameter are often conflicting. In this article, extensive new experimental data are presented for the bubble departure diameter for various electrolyte aqueous solutions over a wide range of heat fluxes and concentrations. Experimental results show that the bubble detachment diameter increase with increasing either boiling heat flux or electrolyte concentration. Experimental results also present a close relation between the dimensionless capillary and bond numbers. A new model for the prediction of vapor bubble departure diameter in nucleate boiling for the electrolyte solutions is proposed, which predicts the experimental data with a satisfactory accuracy.

Pool Boiling of n-Pentane, CFC-113, and Water Under Reduced Gravity: Parabolic Flight Experiments With a Transparent Heater

1995 ◽  
Vol 117 (2) ◽  
pp. 408-417 ◽  
Author(s):  
T. Oka ◽  
Y. Abe ◽  
Y. H. Mori ◽  
A. Nagashima
Keyword(s):  
Heat Transfer ◽  
Parabolic Flight ◽  
Pool Boiling ◽  
Glass Plate ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Rear Side ◽  
Heater Surface ◽  
Reduced Gravity ◽  
Liquid Behavior

A series of pool boiling experiments have been conducted under reduced gravity condition (the order of 10−2 times the terrestrial gravity) available in an aircraft taking parabolic flight. A transparent resistant heater, a transparent indium oxide film plated on a glass plate, was employed so that the vapor/liquid behavior interacting with the heater surface could be observed from the rear side of the heater simultaneously with the side view of vapor bubbles above the heater surface. The experiments were performed for three different fluids—n-pentane, CFC-113, and water—under subcooled conditions. The critical heat fluxes for both n-pentane and CFC-113 under the reduced gravity were lowered to about 40 percent of the corresponding terrestrial values. Although the heat transfer characteristics in a low heat flux nucleate boiling regime for both n-pentane and CFC-113 showed no more than a slight change with the reduction in gravity, a significant heat transfer deterioration was noted with water in the reduced gravity boiling. The observation from the rear side of the heater suggested that this particular difference in the gravity dependency of heat transfer was ascribed to a considerable difference, between the organic fluids and water, in the behavior of attachment to the heater surface of the bubbles grown up, while the behavior of attachment must depend on the surface tension of each fluid and the wettability of the heater surface with the fluid.

Experimental and Numerical Study of the Effects of Asymmetric Micro Ratchets on Pool Boiling Performance

2013 ◽  
Author(s):  
Lance Brumfield ◽  
Sunggook Park
Keyword(s):  
High Performance ◽  
Numerical Study ◽  
Heated Surface ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Industrial Applications ◽  
Heat Fluxes ◽  
Working Fluid ◽  
High Heat Flux ◽  
Central Processing

Nucleate boiling is an attractive method for achieving high heat flux at low superheat temperatures. It is frequently used for industrial applications such as heat exchangers and is being considered to cool advanced central processing units (CPU) which produce heat fluxes on the order of 1 MW/m2 and are becoming increasingly less efficient to cool via forced conduction of air. The issues with implementing nucleate boiling as a cooling mechanism lies in the difficulty of quantifying the complex and numerous mechanisms which control the process. A comprehensive nucleate boiling model has yet to be formulated and will be required in order to safely and reliably cool high performance electronics. Spatially periodic systems with localized asymmetric surface structures (ratchets) can induce directed transport of matter (liquid/particles) in the absence of net force. It was hypothesized that ratchets may enhance pool boiling heat transfer by aiding in the removal of vapor which forms on the heated surface. Therefore, experiments on pool boiling using asymmetric micro ratchets of various geometries, with FC-72 as the working fluid, were investigated. Additionally, various numerical pool boiling simulations were performed using FLUENT to better understand the underlying physical principles behind pool boiling.

scholarly journals Comparison of Reactive Flow Simulations for a LOX/CH4 Multi-element Rocket Engine

2019 ◽  
Vol 304 ◽  
pp. 07007
Author(s):  
Ainslie D. French ◽  
Luigi Cutrone ◽  
Antonio Schettino ◽  
Marco Marini ◽  
Francesco Battista ◽  
...  
Keyword(s):  
Experimental Data ◽  
Boundary Conditions ◽  
Numerical Simulations ◽  
Rocket Engine ◽  
Engine Performance ◽  
Heat Fluxes ◽  
Reactive Flow ◽  
Flow Data ◽  
Flow Simulations ◽  
Experiment Validation

This study details the reactive flow simulations of a LOX/CH4 Multi-element rocket engine. The work has been conducted within the framework of the HYPROB-BREAD project whose main objective is the design, manufacture and testing of a LOX/LCH4 regeneratively cooled ground demonstrator. Numerical simulations have been carried out with both commercial software and CIRA software developed in house. Two sets of boundary conditions, nominal and experimental, have been applied from which a code-to-code validation has been effected with the former and a code-to-experiment validation with the latter. The results presented include both flow data and heat fluxes as well as parameters associated with engine performance, and indicate an excellent agreement with experimental data of a LOX/CH4 Multi-element rocket engine.

scholarly journals Effect of the flow velocity on bubble boiling characteristics

2019 ◽  
Vol 128 ◽  
pp. 06002
Author(s):  
Levin Anatoliy ◽  
Khan Polina
Keyword(s):  
Experimental Data ◽  
Heat Release ◽  
Nucleate Boiling ◽  
High Heat ◽  
Heat Fluxes ◽  
Cylindrical Wall ◽  
Initial Stage ◽  
Temperature State ◽  
Three Phase ◽  
Formation Dynamics

The present research considers the initial stage of nucleate boiling with high heat fluxes releasing from the technical surface. We show new experimental data on the dynamics of the vapor phasein subcooled water flow in the channel under nonstationary heat release conditions. The heat release dissipation on the heater was performed by passing a controlled three–phase rectified electric current through a tube with a pulse duration of τimp = 60—300 ms with a heating rate of 1000—6000 K/s. We studied the formation dynamics and the structure of the vapor–liquid layer near the heat releasing wall and monitored the temperature state of the wall depending on the parameters of the heater’s flow and the intensity of heating of the cylindrical wall.

Pool Boiling in Saturated and Subcooled FC-72 Dielectric Fluid From a Porous Graphite Surface

2004 ◽  
Author(s):  
Mohamed S. El-Genk ◽  
Jack L. Parker
Keyword(s):  
Heat Flux ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Porous Coating ◽  
Dielectric Fluid ◽  
Subcooled Boiling ◽  
Porous Graphite ◽  
Rate Of Increase ◽  
Boiling Incipience

Experiments are conducted that investigated pool boiling of FC-72 liquid at saturation and 10, 20, and 30 K subcooling on porous graphite and smooth copper surfaces measuring 10 × 10 mm. The nucleate boiling heat flux, Critical Heat Flux (CHF), and surface superheats at boiling incipience are compared. Theses heat fluxes are also compared with those of other investigators for smooth copper and silicon, etched SiO2, surfaces and micro-porous coating. No temperature excursion at boiling incipience on the porous graphite that occurred at a surface superheats of < 1.0 K. Conversely, the temperature excursions of 24.0 K and 12.4–17.8 K are measured at incipient boiling in saturation and subcooled boiling on copper. Nucleate boiling heat fluxes on porous graphite are significantly higher and corresponding surface superheats are much smaller than on copper. CHF on porous graphite (27.3, 39.6, 49.0, and 57.1 W/cm2 in saturation and 10 K, 20 K, and 30 K subcooled boiling, respectively) are 61.5%–207% higher than those on copper (16.9, 19.5, 23.6, and 28.0 W/cm2, respectively). The surface superheats at CHF on the porous graphite of 11.5 K in saturation and 17–20 K in subcooled boiling are significantly lower that those on copper (25 K and 26–28 K, respectively). In addition, the rate of increase of CHF on porous graphite with increased subcooling is ~ 125% higher than that on copper.

Horizontal-Tube Falling-Film Evaporation With Structured Surfaces

1989 ◽  
Vol 111 (2) ◽  
pp. 518-524 ◽  
Author(s):  
M.-C. Chyu ◽  
A. E. Bergles
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
High Flux ◽  
Falling Film ◽  
Structured Surfaces ◽  
Film Evaporation ◽  
Falling Film Evaporation

Extensive experimental tests for tubes with commercial structured surfaces in a horizontal single-tube falling-film evaporator were conducted. The test sections were hollow copper cylinders with GEWA-T, Thermoexcel-E, or High Flux surfaces electrically heated by inserted cartridge heaters. A smooth surface cylinder was also tested for reference. All tubes were tested in both pool boiling and falling-film evaporation with water. The results reveal that falling-film evaporation provides much higher heat transfer coefficients than pool boiling in the low heat flux, convective region. The GEWA-T surface enhances heat transfer through its increased and accessible area, while Thermoexcel-E and High Flux demonstrate high heat transfer performances because of enhanced nucleate boiling. The falling-film evaporation data for the structured surfaces either merge or show a tendency to merge with the respective pool boiling curves at high heat fluxes. Unusual incipient boiling behavior of Thermoexcel-E and the effects of factors such as surface aging, surface subcooling, film flow rate, liquid feed height, and rate of heat flux change, are described.

Peak Pool Boiling Heat-Flux Measurements on Finite Horizontal Flat Plates

1973 ◽  
Vol 95 (4) ◽  
pp. 477-482 ◽  
Author(s):  
J. H. Lienhard ◽  
V. K. Dhir ◽  
D. M. Riherd
Keyword(s):  
Experimental Data ◽  
Heat Flux ◽  
Flat Plate ◽  
Pool Boiling ◽  
Heat Fluxes ◽  
Hydrodynamic Theory ◽  
Organic Liquids ◽  
Flat Plates ◽  
Peak Heat Flux ◽  
Flux Measurements

Experimental data obtained at both earth-normal and elevated gravity, in a variety of organic liquids and water, are used to verify the hydrodynamic theory for the peak pool boiling heat flux on flat plates. A modification of Zuber’s formula, which gives a 14 percent higher peak heat flux, is verified as long as the flat plate is more than three Taylor wavelengths across. For smaller heaters, the hydrodynamic theory requires a wide variation in heat flux owing to discontinuities in the number of escaping jets. Data for smaller plates bear out this predicted variation with heat fluxes that range between 40 percent and 235 percent of Zuber’s predicted value. Finally, a method is suggested for augmenting the peak heat flux on large heaters, and shown experimentally to be viable.

Visualization of Pool Boiling From Plain and Enhanced Structures

2005 ◽  
Author(s):  
Camil-Daniel Ghiu ◽  
Yogendra K. Joshi
Keyword(s):  
Atmospheric Pressure ◽  
Pool Boiling ◽  
Single Layer ◽  
Main Tool ◽  
Ccd Camera ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Working Fluid ◽  
Geometric Complexity ◽  
Boiling Process

A visualization study of pool boiling at atmospheric pressure from plain and enhanced structures was conducted with PF 5060 as working fluid. The single layer enhanced structures were fabricated in copper and were 1 mm thick. The parameters investigated in the present study are heat flux, width of microchannels and overall structure width. A monochrome CCD camera with attached magnifying lens served as the main tool for observation of the boiling process from the structures. The nucleate boiling regime for a plain surface is usually divided into two sub-regimes: the isolated bubbles regime and the coalesced bubbles regime. For enhanced structures, the increase in geometric complexity leads to different flow regimes that may establish under different heat fluxes. This study evaluates these regimes using movies and still photographs. A comparison with the plain case is made and the differences highlighted.

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