An Experimental Investigation of a Staggered Array of Heatsinks in the Hydrodynamic and Thermal Entrance Regions of a Duct

1993 ◽  
Vol 115 (1) ◽  
pp. 106-111 ◽  
Author(s):  
Sarah M. Bazydola ◽  
Mohammad E. Taslim

The need for methods to predict temperatures of electronic packages is becoming more important as time to market decreases and the need to reduce engineering costs increases. Geometric parameters that are commonly found in a card cage computer design are duct height to package height ratio (H/B) and longitudinal to latitudinal spacing (L/D). The velocity of the air flowing through the card cage is also an important parameter. The purpose of this experimental research is to develop correlations that can be used to predict heat transfer coefficients and thus temperatures of electronic packages in a staggered array in the hydrodynamic and thermal entrance regions of a duct. The ten components in the array are mounted on one wall of the duct to simulate a printed circuit board in a card cage. Results are presented for three values of Reynolds number (20250, 50000 and 65000) for a range of H/B from 1 to 5 by increments of 2 while L/D is varied from 1 to 3 by increments of 0.5. Comparisons are made between upstream and downstream packages. It was determined that one correlation could be used to predict the Nusselt number for upstream heatsinks. This correlation is a function of Reynolds number and H/B. The results also indicate that three correlations are necessary to predict the Nusselt number of downstream heatsinks. When H/B = 1, the Nusselt number is only a function of Reynolds number; when H/B is greater than 1 and L/D is less than 2, the Nusselt number is dependent on Reynolds number, H/B and L/D; when H/B is greater than 1 and L/D is greater than or equal to 2, the Nusselt number is a function of Reynolds number and H/B.

1993 ◽  
Vol 115 (4) ◽  
pp. 356-365 ◽  
Author(s):  
J. S. Nigen ◽  
C. H. Amon

Two-dimensional arrangements of electronic packages surface mounted to a printed circuit board represent grooved-channel geometries. For a certain range of Reynolds numbers, these geometries excite and sustain instabilities that are normally damped in planar Poiseuille flows. This results in a bifurcation to a self-sustained oscillatory state, which improves mixing and thereby enhances convective heat transport. Numerical simulations of the flow field and heat transfer characteristics of oscillatory and nonoscillatory flows for five grooved channels are presented. Additionally, the numerically obtained flow field corresponding to a suspended electronic package is analyzed. The extent of heat transfer enhancement is gauged through direct comparison to results corresponding to the steady-flow regime. Local heat transfer coefficients are determined and used to calculate the temperature distribution within a surface-mounted package. Moreover, the importance of using locally-defined instead of spatially-averaged heat transfer coefficients for thermal design and analysis of electronic packages is discussed.


Author(s):  
Francisco P. Brójo ◽  
Luís C. Gonçalves ◽  
Pedro D. Silva

The scope of the present work is to characterize the heat transfer between a ribbed surface and an air flow. The convective heat transfer coefficients, the Stanton number and the Nusselt number were calculated in the Reynolds number range, 5.13 × 105 to 1.02 × 106. The tests were performed inside a turbulent wind tunnel with one roughness height (e/Dh = 0.07). The ribs had triangular section with an attack angle of 60°. The surface temperatures were measured using an infrared (IR) thermographic equipment, which allows the measurement of the temperature with a good spatial definition (10.24 × 10−6 m2) and a resolution of 0.1°C. The experimental measures allowed the calculation of the convective heat transfer coefficient, the Stanton number and the Nusselt number. The results obtained suggested a flow pattern that includes both reattachment and recirculation. Low values of the dimensionless Stanton number, i.e. Stx*, are obtained at the recirculation zones and very high values of Stx* at the zones of reattachment. The reattachment is located at a dimensionless distance of 0.38 from the top of the rib. That distance seems to be independent of the Reynolds number. The local dimensionless Stanton number remains constant as the Reynolds number varies. The convective heat transfer coefficient presents an uncertainty in the range of 3 to 6%.


Circuit World ◽  
2019 ◽  
Vol 46 (2) ◽  
pp. 85-92
Author(s):  
Daniel Straubinger ◽  
István Bozsóki ◽  
David Bušek ◽  
Balázs Illés ◽  
Attila Géczy

Purpose In this paper, analytical modelling of heat distribution along the thickness of different printed circuit board (PCB) substrates is presented according to the 1 D heat transient conduction problem. This paper aims to reveal differences between the substrates and the geometry configurations and elaborate on further application of explicit modelling. Design/methodology/approach Different substrates were considered: classic FR4 and polyimide, ceramics (BeO, Al2O3) and novel biodegradables (polylactic-acid [PLA] and cellulose acetate [CA]). The board thicknesses were given in 0.25 mm steps. Results are calculated for heat transfer coefficients of convection and vapour phase (condensation) soldering. Even heat transfer is assumed on both PCB sides. Findings It was found that temperature distributions along PCB thicknesses are mostly negligible from solder joint formation aspects, and most of the materials can be used in explicit reflow profile modelling. However PLA shows significant temperature differences, pointing to possible modelling imprecisions. It was also shown, that while the difference between midplane and surface temperatures mainly depend on thermal diffusivity, the time to reach solder alloy melting point on the surface depends on volumetric heat capacity. Originality/value Results validate the applicability of explicit heat transfer modelling of PCBs during reflow for different heat transfer methods. The results can be incorporated into more complex simulations and profile predicting algorithms for industrial ovens controlled in the wake of Industry 4.0 directives for better temperature control and ultimately higher soldering quality.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Weihong Li ◽  
Minghe Xu ◽  
Jing Ren ◽  
Hongde Jiang

Comprehensive impingement heat transfer coefficients data are presented with varied Reynolds number, hole spacing, jet-to-target distance, and hole inclination utilizing transient liquid crystal. The impingement configurations include: streamwise and spanwise jet-to-jet spacing (X/D, Y/D) are 4∼8 and jet-to-target plate distance (Z/D) is 0.75∼3, which composed a test matrix of 36 different geometries. The Reynolds numbers vary between 5,000 and 25,000. Additionally, hole inclination pointing to the upstream direction (θ: 0 deg∼40 deg) is also investigated to compare with normal impingement jets. Local and averaged heat transfer coefficients data are presented to illustrate that (1) surface Nusselt numbers increase with streamwise development for low impingement distance, while decrease for large impingement distance. The increase or decrease variations are also influenced by Reynolds number, streamwise and spanwise spacings. (2) Nusselt numbers of impingement jets with inclined angle are similar to those of normal impingement jets. Due to the increase or decrease variations corresponding to small or large impingement distance, a two-regime-based correlation, based on that of Florschuetz et al., is developed to predict row-averaged Nusselt number. The new correlation is capable to cover low Z/D∼0.75 and presents better prediction of row-averaged Nusselt number, which proves to be an effective impingement design tool.


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8563
Author(s):  
Mateusz Prończuk ◽  
Anna Krzanowska

This paper presents an experimental study on a shell and tube mini heat exchanger (STMHE). The STMHE consisted of seven tubes in a triangular arrangement, with an 0.8 mm inner diameter and 1.0 mm outer diameter. The heat exchanger shell had an inner diameter of 11 mm, and the heat exchanger had no baffles. For the adopted operating conditions, the Reynolds number on the tube side varied in the range of 300–3000, and 2000–12,000 on the shell side. The aim of this study was to determine pressure drop values during fluid flow and Nusselt number correlations for the heat transfer. A new method based on optimisation was used to derive the equations for calculating the heat transfer coefficients. It allowed the determine of the correlation equations for the heat transfer coefficients simultaneously for both sides of the heat exchanger. The obtained correlations yielded overall heat transfer coefficient values that, in most cases, did not differ by more than from those determined experimentally. The experimentally determined critical Reynolds number value for the flow inside the tubes was equal to . The Darcy friction factors correlated well with the classical laminar flow correlation and with the Blasius correlation for turbulent flow. The derived correlations for the Nusselt number were best aligned with the Sieder–Tate, Gnielinski, and Kozioł correlations for tube side laminar flow, turbulent flow, and shell flow, respectively. Good agreement between the results obtained using the experimentally derived correlations and the correlations available in the literature confirms the effectiveness of the used optimisation–based method.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3723
Author(s):  
Barah Ahn ◽  
Vikram C. Patil ◽  
Paul I. Ro

Heat transfer enhancement techniques used in liquid piston gas compression can contribute to improving the efficiency of compressed air energy storage systems by achieving a near-isothermal compression process. This work examines the effectiveness of a simultaneous use of two proven heat transfer enhancement techniques, metal wire mesh inserts and spray injection methods, in liquid piston gas compression. By varying the dimension of the inserts and the pressure of the spray, a comparative study was performed to explore the plausibility of additional improvement. The addition of an insert can help abating the temperature rise when the insert does not take much space or when the spray flowrate is low. At higher pressure, however, the addition of spacious inserts can lead to less efficient temperature abatement. This is because inserts can distract the free-fall of droplets and hinder their speed. In order to analytically account for the compromised cooling effects of droplets, Reynolds number, Nusselt number, and heat transfer coefficients of droplets are estimated under the test conditions. Reynolds number of a free-falling droplet can be more than 1000 times that of a stationary droplet, which results in 3.95 to 4.22 times differences in heat transfer coefficients.


1983 ◽  
Vol 105 (3) ◽  
pp. 433-439 ◽  
Author(s):  
N. Seki ◽  
S. Fukusako ◽  
A. Yamaguchi

Experimental measurements are presented for free convective heat transfer across a parallelogrammic enclosure with the various tilt angles of parallel upper and lower walls insulated. The experiments covered a range of Rayleigh numbers between 3.4 × 104 and 8.6 × 107, and Prandtl numbers between 0.70 and 480. Those also covered the tilt angles of the parallel insulated walls with respect to the horizontal, φ, of 0, ±25, ±45, ±60, and ±70 deg under an aspect ratio of H/W = 1.44. The fluids used were air, transformer oil, and water. It was found that the heat transfer coefficients for φ = −70 deg were decreased to be about 1/18 times those for φ = 0 deg. Experimental results are given as plots of the Nusselt number versus the Rayleigh number. A correlation equation is given for the Nusselt number, Nu, as a function of φ, Pr, and Ra.


2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.


Author(s):  
David M. Sykes ◽  
Andrew L. Carpenter ◽  
Gregory S. Cole

Microchannels and minichannels have been shown to have many potential applications for cooling high-heat-flux electronics over the past 3 decades. Synthetic jets can enhance minichannel performance by adding net momentum flux into a stream without adding mass flux. These jets are produced because of different flow patterns that emerge during the induction and expulsion stroke of a diaphragm, and when incorporated into minichannels can disrupt boundary layers and impinge on the far wall, leading to high heat transfer coefficients. Many researchers have examined the effects of synthetic jets in microchannels and minichannels with single-phase flows. The use of synthetic jets has been shown to augment local heat transfer coefficients by 2–3 times the value of steady flow conditions. In this investigation, local heat transfer coefficients and pressure loss in various operating regimes were experimentally measured. Experiments were conducted with a minichannel array containing embedded thermocouples to directly measure local wall temperatures. The experimental range extends from transitional to turbulent flows. Local wall temperature measurements indicate that increases of heat transfer coefficient of over 20% can occur directly below the synthetic jet with low exit qualities. In this study, the heat transfer augmentation by using synthetic jets was dictated by the momentum ratio of the synthetic jet to the bulk fluid flow. As local quality was increased, the heat transfer augmentation dropped from 23% to 10%. Surface tension variations had a large effect on the Nusselt number, while variations in inertial forces had a small effect on Nusselt number in this operating region.


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