Status of the Automotive Ceramic Gas Turbine Development Program

1993 ◽  
Vol 115 (1) ◽  
pp. 42-50 ◽  
Author(s):  
T. Itoh ◽  
H. Kimura
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
First Year ◽  
Inlet Temperature ◽  
Stage Design ◽  
Turbine Engine ◽  
Program Schedule ◽  
Basic Engine ◽  
Monolithic Ceramics ◽  
Engine Components

A seven-year program, designated “Research and Development of Automotive CGT,” commenced in June 1990 with the object of demonstrating the potential advantages of ceramic gas turbine engines for automotive use. This program has been conducted by the Petroleum Energy Center (PEC) with the support of the Ministry of International Trade and Industry. The engine demonstration project in this program is being handled by a team from Japan Automobile Research Institute, Inc. (JARI). This paper describes the activities of the first year of the seven-year program, and includes the project goals and objectives, the program schedule, and the first-stage design of an experimental automotive ceramic gas turbine (CGT) engine and its components. The basic engine is a 100 kW, single-shaft gas turbine engine having a turbine inlet temperature of 1350°C and a rotor speed of 110,000 rpm. The primary engine components including the turbine hot flow path components have been designed using monolithic ceramics and are scheduled to be produced during the second year of the program.

Status of the Automotive Ceramic Gas Turbine Development Program

1992 ◽  
Author(s):  
Takane Itoh ◽  
Hidetomo Kimura
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
First Year ◽  
Inlet Temperature ◽  
Stage Design ◽  
Turbine Engine ◽  
Program Schedule ◽  
Basic Engine ◽  
Monolithic Ceramics ◽  
Engine Components

The seven-year program, designated “Research and Development of Automotive CGT” commenced in June 1990 with the object of demonstrating the potential advantages of ceramic gas turbine engines for automotive use. This program has been being conducted by the Petroleum Energy Center (PEC) with the support of the Ministry of International Trade and Industry. The engine demonstration project in this program is being handled by a team from the Japan Automobile Research Institute, Inc., (JARi). This paper describes the activities of the first year of the seven-year program, and includes the project goals and objectives, the program schedule, and the first-stage design of an experimental automotive ceramic gas turbine (CGT) engine and its components. The basic engine is a 100kW, single-shaft gas turbine engine having a turbine inlet temperature of 1350°C and a rotor speed of 110,000 rpm. The primary engine components including the turbine hot flow path components have been designed using monolithic ceramics and are scheduled to be produced during the second year of the program.

Status of the Automotive Ceramic Gas Turbine Development Progrem: Year Four Progress

1995 ◽  
Author(s):  
Tsubura Nishiyama ◽  
Masumi Iwai ◽  
Norio Nakazawa ◽  
Masafumi Sasaki ◽  
Haruo Katagiri ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Inlet Temperature ◽  
Rotor Speed ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Turbine Inlet ◽  
Basic Engine ◽  
Energy Center ◽  
Engine Components

The seven-year program, designated “Research & Development of Automotive Ceramic Gas Turbine Engine (CGT Program)”, was started in 1990 with the object of demonstrating the advantageous potentials of ceramic gas turbines for automotive use. This CGT Program is conducted by Petroleum Energy Center. The basic engine is a 100kW, single-shaft regenerative engine having turbine inlet temperature of 1350°C and rotor speed of 110000rpm. In the forth year of the program, the engine components were experimentally evaluated and improved in the various test rigs, and the first assembly test including rotating and stationary components, was performed this year under the condition of turbine inlet temperature of 1200°C.

scholarly journals Status of the Automotive Ceramic Gas Turbine Development Program: Year 2 Progress

1993 ◽  
Author(s):  
Takane Itoh ◽  
Hidetomo Kimura
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
High Speed ◽  
Development Program ◽  
Turbine Rotor ◽  
Inlet Temperature ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Basic Engine ◽  
Second Year

A seven-year program, designated “Research & Development of Automotive Ceramic Gas Turbine Engine (CGT Program)”, was started in June 1990 with the object of demonstrating the advantageous potentials of ceramic gas turbines for automotive use. This CGT-Program is conducted by PEC with the support of MITI. The basic engine is a 100-kW, single-shaft engine having a turbine inlet temperature of a 1350°C and a rotor speed of 110,000 rpm. During the second year of the program, experimental evaluation of the various components was started, including a centrifugal compressor, a radial turbine rotor, a high speed rotor system and initial ceramic hot parts. Cold and hot spin testing of ceramic rotors from three different ceramic suppliers was also initiated.

scholarly journals Development of the AGT101 Regenerator Seals

1987 ◽  
Author(s):  
C. A. Fucinari ◽  
J. K. Vallance ◽  
C. J. Rahnke
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Dynamic Test ◽  
Development Program ◽  
Analytical Techniques ◽  
Gas Turbine Engine ◽  
Inlet Temperature ◽  
Gas Temperature ◽  
Turbine Engine ◽  
Seal Design

The design and development of the regenerator seals used in the AGT101 gas turbine engine are described in this paper. The all ceramic AGT101 gas turbine engine was designed for 100 hp at 5:1 pressure ratio with 2500F (1371C) turbine inlet temperature. Six distinct phases of seal design were investigated experimentally and analytically to develop the final design. Static and dynamic test rig results obtained during the seal development program are presented. In addition, analytical techniques are described. The program objectives of reduced seal leakage, without additional diaphragm cooling, to 3.6% of total engine airflow and higher seal operating temperature resulting from the 2000F (1093C) inlet exhaust gas temperature were met.

The Application of Ceramics to the Small Gas Turbine

1970 ◽  
Author(s):  
A. F. McLean
Keyword(s):  
Gas Turbine ◽  
Lower Cost ◽  
Ceramic Materials ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Engine Components ◽  
Processing Techniques

This paper reviews the limitations today’s superalloys exercise on the realization of the potential of the gas turbine engine. Ceramic materials are suggested as a means of achieving lower cost and higher turbine inlet temperature in small gas turbine engines. The paper serves to introduce ceramic materials and processing techniques and identifies silicon nitride, silicon carbide and lithium-alumina-silicate as promising materials for high temperature turbine engine components.

AGT-102 Advanced Automotive Gas Turbine Powertrain

1982 ◽  
Author(s):  
C. E. Wagner ◽  
W. I. Chapman
Keyword(s):  
Gas Turbine ◽  
Front Wheel ◽  
Gear Train ◽  
Reduction Gear ◽  
Inlet Temperature ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Basic Engine ◽  
Wheel Drive ◽  
Variable Transmission

This paper describes the initial design of the AGT-102 advanced automotive gas turbine powertrain by Chrysler Corporation and Williams International Corporation. It reflects an emphasis on simplicity, light weight, driveability, producibility, packageability, and competitive overall cost appropriate to future front wheel drive vehicles. The basic engine is a 78-hp, single-shaft, gas turbine engine with a 2300 °F (1260 °C) turbine inlet temperature and a rotor speed of 99,500 rpm. The engine has a centrifugal compressor, ceramic radial turbine, dual ceramic regenerator, and a lean premixed, prevaporized, fixed geometry combustor. The vehicle is driven through a two-range, synchronous shift, metal compression belt continuously variable transmission. A response assist flywheel is incorporated into the reduction gear train to achieve acceptable levels of engine response.

Ceramic Composite Development for Gas Turbine Engine Hot Section Components

2006 ◽  
Author(s):  
James A. DiCarlo ◽  
Mark van Roode
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Ceramic Matrix Composites ◽  
Ceramic Materials ◽  
Gas Turbine Engine ◽  
Matrix Composites ◽  
Turbine Engine ◽  
Ceramic Components ◽  
Monolithic Ceramics ◽  
Engine Components

The development of ceramic materials for incorporation into the hot section of gas turbine engines has been ongoing for about fifty years. Researchers have designed, developed, and tested ceramic gas turbine components in rigs and engines for automotive, aero-propulsion, industrial, and utility power applications. Today, primarily because of materials limitations and/or economic factors, major challenges still remain for the implementation of ceramic components in gas turbines. For example, because of low fracture toughness, monolithic ceramics continue to suffer from the risk of failure due to unknown extrinsic damage events during engine service. On the other hand, ceramic matrix composites (CMC) with their ability to display much higher damage tolerance appear to be the materials of choice for current and future engine components. The objective of this paper is to briefly review the design and property status of CMC materials for implementation within the combustor and turbine sections for gas turbine engine applications. It is shown that although CMC systems have advanced significantly in thermo-structural performance within recent years, certain challenges still exist in terms of producibility, design, and affordability for commercial CMC turbine components. Nevertheless, there exist some recent successful efforts for prototype CMC components within different engine types.

Flexible manufacturing in repair of gas turbine engine components

1992 ◽  
Author(s):  
KIRK D ◽  
ANDREW VAVRECK ◽  
ERIC LITTLE ◽  
LESLIE JOHNSON ◽  
BRETT SAYLOR
Keyword(s):  
Gas Turbine ◽  
Flexible Manufacturing ◽  
Gas Turbine Engine ◽  
Turbine Engine ◽  
Engine Components

Life assessment of a high temperature probe designed for performance evaluation and health monitoring of an aero gas turbine engine

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan
Keyword(s):  
Performance Evaluation ◽  
Gas Turbine ◽  
Health Monitoring ◽  
Gas Turbine Engine ◽  
Life Assessment ◽  
Exhaust Gas ◽  
Cycle Fatigue ◽  
Creep Life ◽  
Turbine Engine ◽  
Engine Components

AbstractTemperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.

Life assessment of a high temperature probe designed for performance evaluation and health monitoring of an aero gas turbine engine

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan
Keyword(s):  
Performance Evaluation ◽  
Gas Turbine ◽  
Health Monitoring ◽  
Gas Turbine Engine ◽  
Life Assessment ◽  
Exhaust Gas ◽  
Cycle Fatigue ◽  
Creep Life ◽  
Turbine Engine ◽  
Engine Components

Abstract Temperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.

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