A Review of Failure Models for Ceramic Matrix Composite Laminates Under Monotonic Loads

1990 ◽  
Vol 112 (4) ◽  
pp. 492-501 ◽  
Author(s):  
D. E. Tripp ◽  
J. H. Hemann ◽  
J. P. Gyekenyesi

Ceramic matrix composites offer significant potential for improving the performance of turbine engines. In order to achieve their potential, however, improvements in design methodology are needed. In the past most components using structural ceramic matrix composites were designed by “trial and error” since the emphasis on feasibility demonstration minimized the development of mathematical models. To understand the key parameters controlling response and the mechanics of failure, the development of structural failure models is required. A review of short-term failure models with potential for ceramic matrix composite laminates under monotonic loads is presented. Phenomenological, semi-empirical, shear-lag, fracture mechanics, damage mechanics, and statistical models for the fast fracture analysis of continuous fiber unidirectional ceramic matrix composites under monotonic loads are surveyed.

Author(s):  
David E. Tripp ◽  
John H. Hemann ◽  
John P. Gyekenyesi

Ceramic matrix composites offer significant potential for improving the performance of turbine engines. In order to achieve their potential, however, improvements in design methodology are needed. In the past most components using structural ceramic matrix composites were designed by “trial and error” since the emphasis on feasibility demonstration minimized the development of mathematical models. To understand the key parameters controlling response and the mechanics of failure, the development of structural failure models is required. A review of short term failure models with potential for ceramic matrix composite laminates under monotonic loads is presented. Phenomenological, semi-empirical, shear-lag, fracture mechanics, damage mechanics, and statistical models for the fast fracture analysis of continuous fiber unidirectional ceramic matrix composites under monotonic loads are surveyed.


2013 ◽  
Vol 721 ◽  
pp. 117-120
Author(s):  
Wei Liu ◽  
Gui Qiong Jiao ◽  
Jing Guo ◽  
Hao Tian Jiang

Z-pins reinforced 2D ceramic matrix composites (CMCs), integratedly designed new materials, are developed to enhance 2D CMCs through-thickness in the form of Z-pins and to ensure significant increase in interlaminar fracture toughness, delamination resistance and impact resistance, and Z-pins reinforced 2D CMCs have much application. A manual pre-stitching method is developed to make holes in the graphite fixture to control Z-pins row spacings and to introduce yarns of 3000 T300 carbon fibers bundle into a preform. Z-pins reinforced woven CMCs for research were manufactured successfully by repeatedly using chemical vapor infiltration (CVI) to infiltrate SiC matrix into woven preform and carbon fiber sutures. It is shown that this method of manufactured Z-pins reinforced woven CMC is feasible.


2020 ◽  
Vol 299 ◽  
pp. 37-42
Author(s):  
O.A. Fomina ◽  
Andrey Yu. Stolboushkin

A model of the transition layer between the shell and the core of a ceramic matrix composite from coal waste and clay has been developed. The chemical, granulometric and mineral compositions of the beneficiation of carbonaceous mudstones and clay were studied. The technological and ceramic properties of raw materials for the samples manufacturing were determined. The method of manufacturing multilayer ceramic samples from coal waste, clay and their mixture is given. The number of transition layers in the contact zone between the clay shell and the core from coal wastes is determined. The deformation and swelling phenomena of model samples from coal wastes, clay, and their mixtures were revealed at the firing temperature of more than 1000 °C. The formation of a reducing ambient in the center of the sample with insufficient air flow is shown. The influence of the carbonaceous particles amount and the ferrous form iron oxide in the coal wastes on the processes of expansion of multilayer samples during firing has been established.


2018 ◽  
Vol 28 (8) ◽  
pp. 1150-1169 ◽  
Author(s):  
Emmanuel Baranger

Ceramic matrix composites have good thermomechanical properties at high or very high temperatures. The modeling of the crack networks associated to the degradation of such composites using damage mechanics is not straightforward. The main reason is the presence of a crack network mainly oriented by the loading direction, which is a priori unknown. To model this, compliance tensorial damage variables are used in a thermodynamic potential able to account for crack closure effects (unilateral contact). The damage kinematic is initially completely free and imposed by the evolution laws. The key point of the present paper is to account for friction in such cracks that can result in an apparent activation/deactivation of the shear damage. The initial model is enriched with an inelastic strain and a friction law. The plasticity criterion is expressed only using tensorial variables. The model is identified and illustrated on multiaxial data obtained at ONERA on tubes loaded in tension and torsion.


2000 ◽  
Vol 122 (2) ◽  
pp. 212-218 ◽  
Author(s):  
Karren L. More ◽  
Peter F. Tortorelli ◽  
Mattison K. Ferber ◽  
Larry R. Walker ◽  
James R. Keiser ◽  
...  

A high-temperature, high-pressure, tube furnace has been used to evaluate the long term stability of different monolithic ceramic and ceramic matrix composite materials in a simulated combustor environment. All of the tests have been run at 150 psia, 1204°C, and 15 percent steam in incremental 500 h runs. The major advantage of this system is the high sample throughput; >20 samples can be exposed in each tube at the same time under similar exposure conditions. Microstructural evaluations of the samples were conducted after each 500 h exposure to characterize the extent of surface damage, to calculate surface recession rates, and to determine degradation mechanisms for the different materials. The validity of this exposure rig for simulating real combustor environments was established by comparing materials exposed in the test rig and combustor liner materials exposed for similar times in an actual gas turbine combustor under commercial operating conditions. [S0742-4795(00)02402-9]


Author(s):  
Michael J. Walock ◽  
Vann Heng ◽  
Andy Nieto ◽  
Anindya Ghoshal ◽  
Muthuvel Murugan ◽  
...  

Future gas turbine engines will operate at significantly higher temperatures (∼1800 °C) than current engines (∼1400 °C) for improved efficiency and power density. As a result, the current set of metallic components (titanium-based and nickel-based superalloys) will be replaced with ceramics and ceramic matrix composites (CMCs). These materials can survive the higher operating temperatures of future engines at significant weight savings over the current metallic components, i.e., advanced ceramic components will facilitate more powerful engines. While oxide-based CMCs may not be suitable candidates for hot-section components, they may be suitable for structural and/or exhaust components. However, a more thorough understanding of the performance under relevant environment of these materials is needed. To this end, this work investigates the high-temperature durability of a family of oxide–oxide CMCs (Ox–Ox CMCs) under an engine-relevant environment. Flat Ox–Ox CMC panels were cyclically exposed to temperatures up to 1150 °C, within 240 m/s (∼0.3 M) gas flows and hot sand impingement. Front and backside surface temperatures were monitored by a single-wavelength (SW) pyrometer and thermocouple, respectively. In addition, an infrared (IR) camera was used to evaluate the damage evolution of the samples during testing. Flash thermography nondestructive evaluation (NDE) was used to elucidate defects present before and after thermal exposure.


2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Hye-gyu Kim ◽  
Wooseok Ji ◽  
Nam Choon Cho ◽  
Jong Kyoo Park

Microstructural fracture behavior of a ceramic matrix composite (CMC) with nonuniformly distributed fibers is studied in the presentation. A comprehensive numerical analysis package to study the effect of nonuniform fiber dimensions and locations on the microstructural fracture behavior is developed. The package starts with an optimization algorithm for generating representative volume element (RVE) models that are statistically equivalent to experimental measurements. Experimentally measured statistical data are used as constraints while the optimization algorithm is running. Virtual springs are utilized between any adjacent fibers to nonuniformly distribute the coated fibers in the RVE model. The virtual spring with the optimization algorithm can efficiently generate multiple RVEs that are statistically identical to each other. Smeared crack approach (SCA) is implemented to consider the fracture behavior of the CMC material in a mesh-objective manner. The RVEs are subjected to tension as well as the shear loading conditions. SCA is capable of predicting different fracture patterns, uniquely defined by not only the fiber arrangement but also the specific loading type. In addition, global stress-strain curves show that the microstructural fracture behavior of the RVEs is highly dependent on the fiber distributions.


1993 ◽  
Vol 115 (1) ◽  
pp. 117-121 ◽  
Author(s):  
D. J. Thomas ◽  
R. C. Wetherhold

At a macroscopic level, a composite lamina may be considered as a homogeneous orthotropic solid whose directional strengths are random variables. Incorporation of these random variable strengths into failure models, either interactive or noninteractive, allows for the evaluation of the lamina reliability under a given stress state. Using a noninteractive criterion for demonstration purposes, laminate reliabilities are calculated assuming previously established load sharing rules for the redistribution of load as the failure of laminae occurs. The matrix cracking predicted by ACK theory is modeled to allow a loss of stiffness in the fiber direction. The subsequent failure in the fiber direction is controlled by a modified bundle theory. Results using this modified bundle model are compared with previous models, which did not permit separate consideration of matrix cracking, as well as to results obtained from experimental data.


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