Biomass-Gasifier Steam-Injected Gas Turbine Cogeneration

1990 ◽  
Vol 112 (2) ◽  
pp. 157-163 ◽  
Author(s):  
E. D. Larson ◽  
R. H. Williams

Steam injection for power and efficiency augmentation in aeroderivative gas turbines is now commercially established for natural gas-fired cogeneration. Steam-injected gas turbines fired with coal and biomass are being developed. In terms of efficiency, capital cost, and commercial viability, the most promising way to fuel steam-injected gas turbines with biomass is via the biomass-integrated gasifier/steam-injected gas turbine (BIG/STIG). The R&D effort required to commercialize the BIG/STIG is modest because it can build on extensive previous coal-integrated gasifier/gas turbine development efforts. An economic analysis of BIG/STIG cogeneration is presented here for cane sugar factories, where sugar cane residues would be the fuel. A BIG/STIG investment would be attractive for sugar producers, who could sell large quantities of electricity, or for the local electric utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG capacity, and there are many potential applications in the forest products and other biomass-based industries.

Author(s):  
P. A. Phillips ◽  
Peter Spear

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.


Author(s):  
C. Kalathakis ◽  
N. Aretakis ◽  
I. Roumeliotis ◽  
A. Alexiou ◽  
K. Mathioudakis

The concept of solar steam production for injection in a gas turbine combustion chamber is studied for both nominal and part load engine operation. First, a 5MW single shaft engine is considered which is then retrofitted for solar steam injection using either a tower receiver or a parabolic troughs scheme. Next, solar thermal power is used to augment steam production of an already steam injected single shaft engine without any modification of the existing HRSG by placing the solar receiver/evaporator in parallel with the conventional one. For the case examined in this paper, solar steam injection results to an increase of annual power production (∼15%) and annual fuel efficiency (∼6%) compared to the fuel-only engine. It is also shown that the tower receiver scheme has a more stable behavior throughout the year compared to the troughs scheme that has better performance at summer than at winter. In the case of doubling the steam-to-air ratio of an already steam injected gas turbine through the use of a solar evaporator, annual power production and fuel efficiency increase by 5% and 2% respectively.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Maya Livshits ◽  
Abraham Kribus

Solar heat at moderate temperatures around 200 °C can be utilized for augmentation of conventional steam-injection gas turbine power plants. Solar concentrating collectors for such an application can be simpler and less expensive than collectors used for current solar power plants. We perform a thermodynamic analysis of this hybrid cycle, focusing on improved modeling of the combustor and the water recovery condenser. The cycle's water consumption is derived and compared to other power plant technologies. The analysis shows that the performance of the hybrid cycle under the improved model is similar to the results of the previous simplified analysis. The water consumption of the cycle is negative due to water production by combustion, in contrast to other solar power plants that have positive water consumption. The size of the needed condenser is large, and a very low-cost condenser technology is required to make water recovery in the solar STIG cycle technically and economically feasible.


Author(s):  
T. L. Ragland

After industrial gas turbines have been in production for some amount of time, there is often an opportunity to improve or “uprate” the engine’s output power or cycle efficiency or both. In most cases, the manufacturer would like to provide these uprates without compromising the proven reliability and durability of the product. Further, the manufacturer would like the development of this “Uprate” to be low cost, low risk and result in an improvement in “customer value” over that of the original design. This paper describes several options available for enhancing the performance of an existing industrial gas turbine engine and discusses the implications for each option. Advantages and disadvantages of each option are given along with considerations that should be taken into account in selecting one option over another. Specific options discussed include dimensional scaling, improving component efficiencies, increasing massflow, compressor zero staging, increasing firing temperature (thermal uprate), adding a recuperator, increasing cycle pressure ratio, and converting to a single shaft design. The implications on output power, cycle efficiency, off-design performance engine life or time between overhaul (TBO), engine cost, development time and cost, auxiliary requirements and product support issues are discussed. Several examples are provided where these options have been successfully implemented in industrial gas turbine engines.


Author(s):  
Xueyou Wen ◽  
Jiguo Zou ◽  
Zheng Fu ◽  
Shikang Yu ◽  
Lingbo Li

Steam-injected gas turbines have a multitude of advantages, but they suffer from the inability to recover precious demineralized water. The present paper describes the test conditions and results of steam injection along with an attempt to achieve water recovery, which were obtained through a series of tests conducted on a S1A-02 small-sized industrial gas turbine. A water recovery device incorporating a compact finned spiral plate cooling condenser equipped with filter screens has been designed for the said gas turbine and a 100% water recovery (based on the design point) was attained.


Author(s):  
Eric D. Larson ◽  
Joan M. Ogden ◽  
Robert H. Williams ◽  
Michael G. Hylton

Author(s):  
Shigekazu Uji

Steam injection has been employed in gas turbines for over twenty-five years for power increase (more than 50% on some gas turbines) and efficiency improvements (more than 20%). For further improvement of efficiency on steam injected gas turbine, Partial Regenerative Steam Injected Gas Turbine was studied. Cycle analysis was carried out for the evaluation of efficiency among three systems, Steam Injected Gas Turbine, Regenerative Steam Injected Gas Turbine and Partial Regenerative Steam Injected Gas Turbine. Results of the analysis show that Partial Regenerative Steam Injected Gas Turbine can realize higher efficiency than other two systems. In addition to the cycle analysis, the effect of applying the concept of Partial Regenerative Steam Injected Gas Turbine to the actual engine Allison gas turbine model 501-KH was evaluated. And the effect of integrating compressor inter-cooling process in Partial Regenerative Steam Injected Gas Turbine was also evaluated.


Author(s):  
James Anthony Kluka ◽  
David Gordon Wilson

One of the significant problems plaguing regenerator designs is seal leakage resulting in a reduction of thermal efficiency. This paper describes the preliminary design and analysis of a new regenerative heat-exchanger concept, called a modular regenerator, that promises to provide improved seal-leakage performance. The modular regenerator concept consists of a ceramic-honeycomb matrix discretized into rectangular blocks, called modules. Separating the matrix into modules substantially reduces the transverse sealing lengths and substantially increases the longitudinal sealing lengths as compared with typical rotary designs. Potential applications can range from small gas-turbine engines for automotive applications to large stationary gas turbines for industrial power generation. Descriptions of two types of modular regenerators are presented including sealing concepts. Results of seal leakage analysis for typical modular regenerators sized for a small gas-turbine engine (120 kW) predict leakage rates under one percent for most seal-clearance heights.


Author(s):  
Carlo M. Bartolini ◽  
Danilo Salvi

The steam generated through the use of waste heat recovered from a steam injection gas turbine generally exceeds the maximum mass of steam which can be injected into steam injection gas turbine. The ratio between the steam and air flowing into the engine is not more than 10–15%, as an increase in the pressure ratio can cause the compressor to stall. Naturally, the surplus steam can be utilized for a variety of alternative applications. During the warmer months, the ambient temperature increases and results in reduced thermal efficiency and electrical capacity. An inlet air cooling system for the compressor on a steam injection gas turbine would increase the rating and efficiency of power plants which use this type of equipment. In order to improve the performance of steam injection gas turbines, the authors investigated the option of cooling the intake air to the compressor by harnessing the thermal energy not used to produce the maximum quantity of steam that can be injected into the engine. This alternative use of waste energy makes it possible to reach maximum efficiency in terms of waste recovery. This study examined absorption refrigeration technology, which is one of the various systems adopted to increase efficiency and power rating. The system itself consists of a steam injection gas turbine and a heat recovery and absorption unit, while a computer model was utilized to evaluate the off design performance of the system. The input data required for the model were the following: an operating point, the turbine and compressor curves, the heat recovery and chiller specifications. The performance of an Allison 501 KH steam injection gas plant was analyzed by taking into consideration representative ambient temperature and humidity ranges, the optimal location of the chiller in light of all the factors involved, and which of three possible air cooling systems was the most economically suitable. In order to verify the technical feasibility of the hypothetical model, an economic study was performed on the costs for upgrading the existing steam injection gas cogeneration unit. The results indicate that the estimated pay back period for the project would be four years. In light of these findings, there are clear technical advantages to using gas turbine cogeneration with absorption air cooling in terms of investment.


Author(s):  
Mohsen Ghazikhani ◽  
Nima Manshoori ◽  
Davood Tafazoli

An industrial gas turbine has the characteristic that turbine output decreases on hot summer days when electricity demand peaks. For GE-F5 gas turbines of Mashad Power Plant when ambient temperature increases 1° C, compressor outlet temperature increases 1.13° C and turbine exhaust temperature increases 2.5° C. Also air mass flow rate decreases about 0.6 kg/sec when ambient temperature increases 1° C, so it is revealed that variations are more due to decreasing in the efficiency of compressor and less due to reduction in mass flow rate of air as ambient temperature increases in constant power output. The cycle efficiency of these GE-F5 gas turbines reduces 3 percent with increasing 50° C of ambient temperature, also the fuel consumption increases as ambient temperature increases for constant turbine work. These are also because of reducing in the compressor efficiency in high temperature ambient. Steam injection in gas turbines is a way to prevent a loss in performance of gas turbines caused by high ambient temperature and has been used for many years. VODOLEY system is a steam injection system, which is known as a self-sufficient one in steam production. The amount of water vapor in combustion products will become regenerated in a contact condenser and after passing through a heat recovery boiler is injected in the transition piece after combustion chamber. In this paper the influence of steam injection in Mashad Power Plant GE-F5 gas turbine parameters, applying VODOLEY system, is being observed. Results show that in this turbine, the turbine inlet temperature (T3) decreases in a range of 5 percent to 11 percent depending on ambient temperature, so the operating parameters in a gas turbine cycle equipped with VODOLEY system in 40° C of ambient temperature is the same as simple gas turbine cycle in 10° C of ambient temperature. Results show that the thermal efficiency increases up to 10 percent, but Back-Work ratio increases in a range of 15 percent to 30 percent. Also results show that although VODOLEY system has water treatment cost but by using this system the running cost will reduce up to 27 percent.


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