A Unified Transfer Function (UTF) Approach for the Modeling and Stability Analysis of Long Slender Bars in 3-D Turning Operations

1993 ◽  
Vol 115 (2) ◽  
pp. 193-204 ◽  
Author(s):  
I. N. Tansel

A new approach is introduced to model 3-D turning operations that are used for the stability analysis of long slender bars. This approach utilizes the unique relationship between externally created feed direction tool displacements (input) and the resultant thrust direction workpiece vibrations (output) to estimate stability limits in three-dimensional turning operations from the data of a single dynamic cutting test. In this paper, this unique relationship is referred to as the “Unified Transfer Function ” (UTF) and its expressions are derived from conventional cutting and structural dynamics transfer functions. For the stability analysis, the uncut chip area variations of oblique cutting are represented by a linear model having different coefficients at different depths of cuts. These coefficients are found by using a tool geometry simulation program. An iterative procedure is developed for the stability analysis. The proposed approach considers in-process structural and cutting dynamics and can be automatically implemented without any input from the operator for the traverse turning of a long slender bar. Experimental studies have validated the proposed modeling and stability analysis techniques. The UTFs can also be used to monitor machine tool structure, tool wear, and the machinability of the material.

Author(s):  
Zied Sahraoui ◽  
Kamel Mehdi ◽  
Moez Ben-Jaber

The development of the manufacturing-based industries is principally due to the improvement of various machining operations. Experimental studies are important in researches, and their results are also considered useful by the manufacturing industries with their aim to increase quality and productivity. Turning is one of the principal machining processes, and it has been studied since the 20th century in order to prevent machining problems. Chatter or self-excited vibrations represent an important problem and generate the most negative effects on the machined workpiece. To study this cutting process problem, various models were developed to predict stable and unstable cutting conditions. Stability analysis using lobes diagrams became useful to classify stable and unstable conditions. The purpose of this study is to analyze a turning process stability using an analytical model, with three degrees of freedoms, supported and validated with experimental tests results during roughing operations conducted on AU4G1 thin-walled tubular workpieces. The effects of the tubular workpiece thickness, the feed rate and the tool rake angle on the machining process stability will be presented. In addition, the effect of an additional structural damping, mounted inside the tubular workpiece, on the machining process stability will be also studied. It is found that the machining stability process is affected by the tubular workpiece thickness, the feed rate and the tool rake angle. The additional structural damping increases the stability of the machining process and reduces considerably the workpiece vibrations amplitudes. The experimental results highlight that the dynamic behavior of turning process is governed by large radial deformations of the thin-walled workpieces. The influence of this behavior on the stability of the machining process is assumed to be preponderant.


Author(s):  
Chin An Tan ◽  
Heather L. Lai

Extensive research has been conducted on vibration energy harvesting utilizing a distributed piezoelectric beam structure. A fundamental issue in the design of these harvesters is the understanding of the response of the beam to arbitrary external excitations (boundary excitations in most models). The modal analysis method has been the primary tool for evaluating the system response. However, a change in the model boundary conditions requires a reevaluation of the eigenfunctions in the series and information of higher-order dynamics may be lost in the truncation. In this paper, a frequency domain modeling approach based in the system transfer functions is proposed. The transfer function of a distributed parameter system contains all of the information required to predict the system spectrum, the system response under any initial and external disturbances, and the stability of the system response. The methodology proposed in this paper is valid for both self-adjoint and non-self-adjoint systems, and is useful for numerical computer coding and energy harvester design investigations. Examples will be discussed to demonstrate the effectiveness of this approach for designs of vibration energy harvesters.


2018 ◽  
Vol 841 ◽  
pp. 636-653
Author(s):  
Ting-Yueh Chang ◽  
Falin Chen ◽  
Min-Hsing Chang

A three-dimensional linear stability analysis is carried out for a convecting layer in which both the temperature and solute distributions are linear in the horizontal direction. The three-dimensional results show that, for $Le=3$ and 100, the most unstable mode occurs invariably as the longitudinal mode, a vortex roll with its axis perpendicular to the longitudinal plane, suggesting that the two-dimensional results are sufficient to illustrate the stability characteristics of the convecting layer. Two-dimensional results show that the stability boundaries of the transverse mode (a vortex roll with its axis perpendicular to the transverse plane) and the longitudinal modes are virtually overlapped in the regime dominated by thermal diffusion and the regime dominated by solute diffusion, while these two modes hold a significant difference in the regime the salt-finger instability prevails. More precisely, the instability area in terms of thermal Grashof number $Gr$ and solute Grashof number $Gs$ is larger for the longitudinal mode than the transverse mode, implying that, under any circumstance, the longitudinal mode is always more unstable than the transverse mode.


Author(s):  
Priscila F. B. Sousa ◽  
Ana P. Fernandes ◽  
Vale´rio Luiz Borges ◽  
George S. Dulikravich ◽  
Gilmar Guimara˜es

This work presents a modified procedure to use the concept of dynamic observers based on Green’s functions to solve inverse problems. The original method can be divided in two distinct steps: i) obtaining a transfer function model GH and; ii) obtaining heat transfer functions GQ and GN and building an identification algorithm. The transfer function model, GH, is obtained from the equivalent dynamic systems theory using Green’s functions. The modification presented here proposes two different improvements in the original technique: i) A different method of obtaining the transfer function model, GH, using analytical functions instead of numerical procedures, and ii) Definition of a new concept of GH to allow the use of more than one response temperature. Obtaining the heat transfer functions represents an important role in the observer method and is crucial to allow the technique to be directly applied to two or three-dimensional heat conduction problems. The idea of defining the new GH function is to improve the robustness and stability of the algorithm. A new dynamic equivalent system for the thermal model is then defined in order to allow the use of two or more temperature measurements. Heat transfer function, GH can be obtained numerically or analytically using Green’s function method. The great advantage of deriving GH analytically is to simplify the procedure and minimize the estimative errors.


2017 ◽  
Vol 822 ◽  
pp. 813-847 ◽  
Author(s):  
Azan M. Sapardi ◽  
Wisam K. Hussam ◽  
Alban Pothérat ◽  
Gregory J. Sheard

This study seeks to characterise the breakdown of the steady two-dimensional solution in the flow around a 180-degree sharp bend to infinitesimal three-dimensional disturbances using a linear stability analysis. The stability analysis predicts that three-dimensional transition is via a synchronous instability of the steady flows. A highly accurate global linear stability analysis of the flow was conducted with Reynolds number $\mathit{Re}<1150$ and bend opening ratio (ratio of bend width to inlet height) $0.2\leqslant \unicode[STIX]{x1D6FD}\leqslant 5$. This range of $\mathit{Re}$ and $\unicode[STIX]{x1D6FD}$ captures both steady-state two-dimensional flow solutions and the inception of unsteady two-dimensional flow. For $0.2\leqslant \unicode[STIX]{x1D6FD}\leqslant 1$, the two-dimensional base flow transitions from steady to unsteady at higher Reynolds number as $\unicode[STIX]{x1D6FD}$ increases. The stability analysis shows that at the onset of instability, the base flow becomes three-dimensionally unstable in two different modes, namely a spanwise oscillating mode for $\unicode[STIX]{x1D6FD}=0.2$ and a spanwise synchronous mode for $\unicode[STIX]{x1D6FD}\geqslant 0.3$. The critical Reynolds number and the spanwise wavelength of perturbations increase as $\unicode[STIX]{x1D6FD}$ increases. For $1<\unicode[STIX]{x1D6FD}\leqslant 2$ both the critical Reynolds number for onset of unsteadiness and the spanwise wavelength decrease as $\unicode[STIX]{x1D6FD}$ increases. Finally, for $2<\unicode[STIX]{x1D6FD}\leqslant 5$, the critical Reynolds number and spanwise wavelength remain almost constant. The linear stability analysis also shows that the base flow becomes unstable to different three-dimensional modes depending on the opening ratio. The modes are found to be localised near the reattachment point of the first recirculation bubble.


2008 ◽  
Vol 2008 ◽  
pp. 1-13 ◽  
Author(s):  
Farshad Merrikh-Bayat ◽  
Masoud Karimi-Ghartemani

The exact stability condition for certain class of fractional-order (multivalued) transfer functions is presented. Unlike the conventional case that the stability is directly studied by investigating the poles of the transfer function, in the systems under consideration, the branch points must also come into account as another kind of singularities. It is shown that a multivalued transfer function can behave unstably because of the numerator term while it has no unstable poles. So, in this case, not only the characteristic equation but the numerator term is of significant importance. In this manner, a family of unstable fractional-order transfer functions is introduced which exhibit essential instabilities, that is, those which cannot be removed by feedback. Two illustrative examples are presented; the transfer function of which has no unstable poles but the instability occurred because of the unstable branch points of the numerator term. The effect of unstable branch points is studied and simulations are presented.


2016 ◽  
Vol 9 (3) ◽  
pp. 143-154 ◽  
Author(s):  
Michael Hertweck ◽  
Frederik M Berger ◽  
Tobias Hummel ◽  
Thomas Sattelmayer

Self-excited, high-frequency first transversal thermoacoustic instabilities in a cylindrical combustion chamber equipped with a premixed swirl-stabilized flame are investigated. Phase-locked image analysis of the phenomena shows the displacement of the flame and a higher burning rate in the region of elevated pressure. The impact of diffuser angle and fuel composition on the stability limits and the flame position is investigated. The Rayleigh-Index is computed for a three-dimensional domain based on analytical flame transfer functions for experimentally obtained data of OH*-chemiluminescence as measure for the spatial heat release. Two models from different sources are applied, which describe the interaction between flame and acoustic locally. The axial dependence of the amplitude of the transversal mode is computed by a numerical model, which takes the temperature distribution inside the combustion chamber into account. The comparison of the Rayleigh-Index of different operation points shows a correlation with the stability limits for some, but not for all investigated configurations.


2011 ◽  
Vol 90-93 ◽  
pp. 676-679 ◽  
Author(s):  
Ting Kai Nian ◽  
Ke Li Zhang ◽  
Run Qiu Huang ◽  
Guang Qi Chen

The stability and failure mode for a 3D vertical slope with transverse earthquake load and surcharge have been an interesting issue, especially in building excavation and wharf engineering. In order to further reveal the seismic and surcharge effect, a three-dimensional elasto-plastic finite element(FE) code combined with a strength reduction procedure is used to yield a factor of safety and failure mode for a vertical slopes under two horizontal direction pseudo-static(PS) coefficient and surcharge on the slope top, respectively. Comparative studies are carried out to investigate the effect of seismic coefficient, surcharge intensity and location on the stability and the failure mechanism for a 3D vertical slope including an inclined weak layer. Several important findings are also achieved.


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