Dynamic Transmission Error Prediction of Helical Gear Pair Under Sliding Friction Using Floquet Theory

An analytical solution to the dynamic transmission error of a helical gear pair is developed by using a single-degree-of-freedom model with piecewise stiffness functions that characterize the contact plane dynamics and capture the velocity reversal at the pitch line. By assuming a constant mesh stiffness density along the contact lines, a linear time-varying model (with parametric excitations) is obtained, where the effect of sliding friction is quantified by an effective mesh stiffness term. The Floquet theory is then used to obtain closed-form solutions to the dynamic transmission error, and responses are derived to both initial conditions and the forced periodic function under a nominal preload. Analytical models are validated by comparing predictions with numerical simulations, and the effect of viscous damping is examined. Stability analysis is also briefly conducted by using the state transition matrix. Overall, the sliding friction has a marginal effect on the dynamic transmission error of helical gears, as compared with spur gears, in the context of the torsional model.