Unsteady Total Temperature Measurements Downstream of a High-Pressure Turbine

1998 ◽  
Vol 120 (4) ◽  
pp. 760-767 ◽  
Author(s):  
D. R. Buttsworth ◽  
T. V. Jones ◽  
K. S. Chana

An experimental technique for the measurement of flow total temperature in a turbine facility is demonstrated. Two thin film heat transfer gases located at the stagnation point of fused quartz substrates are operated at different temperatures in order to determine the flow total temperature. With this technique, no assumptions regarding the magnitude of the convective heat transfer coefficient are made. Thus, the probe can operate successfully in unsteady compressible flows of arbitrary composition and high free-stream turbulence levels without a heat transfer law calibration. The operation of the total temperature probe is first demonstrated using a small wind tunnel facility. Based on results from the small wind tunnel tests, it appears that the probe total temperature measurements are accurate to within ±1 K. Experiments using the probe downstream of a high-pressure turbine stage are than described. Both high and low-frequency components of the flow total temperature can be accurately resolved with the present technique. The probe measures a time-averaged flow total temperature that is in good agreement with thermocouple measurements made downstream of the rotor. Frequencies as high as 182 kHz have been detected in the spectral analysis of the heat flux signals from the total probe. Through comparison with fast-response aerodynamic probe measurements, it is demonstrated that the current measurement location, the total temperature fluctuations arise mainly due to the isentropic extraction of work by the turbine. The present total temperature probe is demonstrated to be an accurate, robust, fast-response device that is suitable for operation in a turbomachinery environment.

Author(s):  
D. R. Buttsworth ◽  
T. V. Jones ◽  
K. S. Chana

An experimental technique for the measurement of flow total temperature in a turbine facility is demonstrated. Two thin film heat transfer gauges located at the stagnation point of fused quartz substrates are operated at different temperatures in order to determine the flow total temperature. With this technique, no assumptions regarding the magnitude of the convective heat transfer coefficient are made. Thus, the probe can operate successfully in unsteady compressible flows of arbitrary composition and high free-stream turbulence levels without a heat transfer law calibration. The operation of the total temperature probe is first demonstrated using a small wind tunnel facility. Based on results from the small wind tunnel tests, it appears that the probe total temperature measurements are accurate to within ± 1K. Experiments using the probe downstream of a high pressure turbine stage are then described. Both high and low frequency components of the flow total temperature can be accurately resolved with the present technique. The probe measures a time-averaged flow total temperature that is in good agreement with thermocouple measurements made downstream of the rotor. Frequencies as high as 182 kHz have been detected in the spectral analysis of the heat flux signals from the total temperature probe. Through comparison with fast-response aerodynamic probe measurements, it is demonstrated that at the current measurement location, the total temperature fluctuations arise mainly due to the isentropic extraction of work by the turbine. The present total temperature probe is demonstrated to be an accurate, robust, fast-response device that is suitable for operation in a turbomachinery environment.


Author(s):  
D. R. Buttsworth ◽  
T. V. Jones

This paper discusses the operation of a fast-response total temperature probe based on transient thin film heat flux gauge technology. The probe utilizes two thin film gauges located close to the stagnation point of a hemispherically-blunted fused quartz cylinder. Development of the present total temperature probe was motivated by the need for a fast-response device with a high spatial resolution. The diameter of the probe was 2.8 mm and the two films were separated by a distance of less than 1 mm. Measurement of the flow total temperature requires the films to operate at different temperatures. In the present work, the temperature difference was generated using a current pulse (approximately 70 mA with a duration of around 1 s) to heat one of the thin film resistance gauges. With this technique, temperature differences between the hot and cold films of around 120 K were achieved. The interpretation of the transient surface temperature measurements is discussed, and the validity and utility of the technique are demonstrated with reference to total temperature and convective heat transfer coefficient measurements in a compressible free jet. The results demonstrate that accurate total temperature and convective heat transfer coefficient measurements with high spatial and temporal resolution can be obtained with the present device.


1998 ◽  
Vol 120 (3) ◽  
pp. 601-607 ◽  
Author(s):  
D. R. Buttsworth ◽  
T. V. Jones

This paper discusses the operation of a fast-response total temperature probe based on transient thin film heat flux gage technology. The probe utilizes two thin film gages located close to the stagnation point of a hemispherically blunted fused quartz cylinder. Development of the present total temperature probe was motivated by the need for a fast-response device with a high spatial resolution. The diameter of the probe was 2.8 mm and the two films were separated by a distance of less than 1 mm. Measurement of the flow total temperature requires the films to operate at different temperatures. In the present work, the temperature difference was generated using a current pulse (approximately 70 mA with a duration of around 1 s) to heat one of the thin film resistance gages. With this technique, temperature differences between the hot and cold films of around 120 K were achieved. The interpretation of the transient surface temperature measurements is discussed, and the validity and utility of the technique are demonstrated with reference to total temperature and convective heat transfer coefficient measurements in a compressible free jet. The results demonstrate that accurate total temperature and convective heat transfer coefficient measurements with high spatial and temporal resolution can be obtained with the present device.


2021 ◽  
Author(s):  
Patrick R. Jagerhofer ◽  
Marios Patinios ◽  
Tobias Glasenapp ◽  
Emil Göttlich ◽  
Federica Farisco

Abstract Due to stringent environmental legislation and increasing fuel costs, the efficiencies of modern turbofan engines have to be further improved. Commonly, this is facilitated by increasing the turbine inlet temperatures in excess of the melting point of the turbine components. This trend has reached a point where not only the high-pressure turbine has to be adequately cooled, but also components further downstream in the engine. Such a component is the turbine center frame (TCF), having a complex aerodynamic flow field that is also highly influenced by purge-mainstream interactions. The purge air, being injected through the wheelspace cavities of the upstream high-pressure turbine, bears a significant cooling potential for the TCF. Despite this, fundamental knowledge of the influencing parameters on heat transfer and film cooling in the TCF is still missing. This paper examines the influence of purge-to-mainstream blowing ratio, purge-to-mainstream density ratio and purge flow swirl angle on the convective heat transfer coefficient and the film cooling effectiveness in the TCF. The experiments are conducted in a sector-cascade test rig specifically designed for such heat transfer studies using infrared thermography and tailor-made flexible heating foils with constant heat flux. The inlet flow is characterized by radially traversing a five-hole-probe. Three purge-to-mainstream blowing ratios and an additional no purge case are investigated. The purge flow is injected without swirl and also with engine-similar swirl angles. The purge swirl and blowing ratio significantly impact the magnitude and the spread of film cooling in the TCF. Increasing blowing ratios lead to an intensification of heat transfer. By cooling the purge flow, a moderate variation in purge-to-mainstream density ratio is investigated, and the influence is found to be negligible.


Author(s):  
M. D. Barringer ◽  
K. A. Thole ◽  
M. D. Polanka

The goal of this work was to investigate the effects of different profiles representative of those exiting aero-engine combustors on high pressure turbine vane aerodynamics and heat transfer. The various profiles were produced using the non-reacting, inlet profile generator in the Turbine Research Facility (TRF) located at the Air Force Research Laboratory (AFRL). This paper reports how the pressure loading and heat transfer along the vane surface is affected by different turbine inlet pressure and temperature profiles at several different span locations. The results indicate that the different inlet total pressure profiles affected the aerodynamic loading by as much as 10%. The results also reveal that the combination of different total pressure and total temperature profiles significantly affected the vane heat transfer for a baseline test with relatively uniform inlet total pressure and total temperature profiles. Near the ID endwall, the baseline heat transfer was reduced 30 to 40% over the majority of the vane surface. Near the OD endwall, it was found that certain inlet profiles could increase the baseline heat transfer by 20 to 30%, while other profiles resulted in a decrease of the baseline heat transfer by 30 to 40%.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
M. D. Barringer ◽  
K. A. Thole ◽  
M. D. Polanka

The flow and thermal fields exiting gas turbine combustors dictate the overall performance of the downstream turbine. The goal of this work was to investigate the effects of engine representative combustor exit profiles on high pressure turbine vane aerodynamics and heat transfer. The various profiles were produced using a nonreacting turbine inlet profile generator in the Turbine Research Facility (TRF) located at the Air Force Research Laboratory (AFRL). This paper reports how the pressure loading and heat transfer along the vane surface was affected by different turbine inlet pressure and temperature profiles at different span locations. The results indicate that the inlet total pressure profiles affected the aerodynamic loading by as much as 10%. The results also reveal that the combination of different total pressure and total temperature profiles significantly affected the vane heat transfer relative to a baseline test with uniform inlet total pressure and total temperature. Near the inner diameter endwall, the baseline heat transfer was reduced 30–40% over the majority of the vane surface. Near the outer dimeter endwall, it was found that certain inlet profiles could increase the baseline heat transfer by 10–20%, while other profiles resulted in a decrease in the baseline heat transfer by 25–35%. This study also shows the importance of knowing an accurate prediction of the local flow driving temperature when determining vane surface heat transfer.


Author(s):  
Knut Lehmann ◽  
Richard Thomas ◽  
Howard Hodson ◽  
Vassilis Stefanis

An experimental study has been conducted to investigate the distribution of the convective heat transfer on the shroud of a high pressure turbine blade in a large scale rotating rig. A continuous thin heater foil technique has been adapted and implemented on the turbine shroud. Thermochromic Liquid Crystals were employed for the surface temperature measurements to derive the experimental heat transfer data. The heat transfer is presented on the shroud top surfaces and the three fins. The experiments were conducted for a variety of Reynolds numbers and flow coefficients. The effects of different inter-shroud gap sizes and reduced fin tip clearance gaps were also investigated. Details of the shroud flow field were obtained using an advanced Ammonia-Diazo surface flow visualisation technique. CFD predictions are compared with the experimental data and used to aid interpretation. Contour maps of the Nusselt number reveal that regions of highest heat transfer are mostly confined to the suction side of the shroud. Peak values exceed the average by as much as 100 percent. It has been found that the interaction between leakage flow through the inter-shroud gaps and the fin tip leakage jets are responsible for this high heat transfer. The inter-shroud gap leakage flow causes a disruption of the boundary layer on the turbine shroud. Furthermore, the development of the large recirculating shroud cavity vortices is severely altered by this leakage flow.


Author(s):  
R. D. Burke ◽  
P. Olmeda ◽  
J. R. Serrano

A novel experimental procedure is presented which allows simultaneous identification of heat and work transfer parameters for turbocharger compressor models. The method introduces a thermally transient condition and uses temperature measurements to extract the adiabatic efficiency and internal convective heat transfer coefficient simultaneously, thus capturing the aerodynamic and thermal performance. The procedure has been implemented both in simulation and experimentally on a typical turbocharger gas stand facility. Under ideal conditions, the new identification predicted adiabatic efficiency to within 1% point1 and heat transfer coefficient to within 1%. A sensitivity study subsequently showed that the method is particularly sensitive to the assumptions of heat transfer distribution pre- and postcompression. If 20% of the internal area of the compressor housing is exposed to the low pressure intake gas, and this is not correctly assumed in the identification process, errors of 7–15% points were observed for compressor efficiency. This distribution in heat transfer also affected the accuracy of heat transfer coefficient which increased to 20%. Thermocouple sensors affect the transient temperature measurements and in order to maintain efficiency errors below 1%, probes with diameter of less than 1.5 mm should be used. Experimentally, the method was shown to reduce the adiabatic efficiency error at 90 krpm and 110 krpm compared to industry-standard approach from 6% to 3%. However at low speeds, where temperature differences during the identification are small, the method showed much larger errors.


Author(s):  
F. Mumic ◽  
L. Ljungkruna ◽  
B. Sunden

In this work, a numerical study has been performed to simulate the heat transfer and fluid flow in a transonic high-pressure turbine stator vane passage. Four turbulence models (the Spalart-Allmaras model, the low-Reynolds-number realizable k-ε model, the shear-stress transport (SST) k-ω model and the v2-f model) are used in order to assess the capability of the models to predict the heat transfer and pressure distributions. The simulations are performed using the FLUENT commercial software package, but also two other codes, the in-house code VolSol and the commercial code CFX are used for comparison with FLUENT results. The results of the three-dimensional simulations are compared with experimental heat transfer and aerodynamic results available for the so-called MT1 turbine stage. It is observed that the predictions of the vane pressure field agree well with experimental data, and that the pressure distribution along the profile is not strongly affected by choice of turbulence model. It is also shown that the v2-f model yields the best agreement with the measurements. None of the tested models are able to predict transition correctly.


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