Dynamic Dislocation-Defect Analysis and SAXS Study of Nanovoid Formation in Aluminum Alloys

Author(s):  
L. Westfall ◽  
B. J. Diak ◽  
M. A. Singh ◽  
S. Saimoto

Crystalline defects other than the essential dislocations are produced by dislocation intersections resulting in debris, which can transform into loops, point defects, and∕or nanovoids. The stress concentrations ahead of slip clusters promote void formation leading to incipient cracks. To evaluate the progression of these processes during deformation, dynamic dislocation-defect analysis was applied to nominally pure aluminum, Al–Mg, and Al–Cu alloys. In the case of nanovoid formation, small angle X-ray scattering (SAXS) was used to quantitatively assess if the void size and its volume fraction can be determined to directly correlate with the measured thermodynamic response values. The SAXS signal from the nanovoids in nominally pure aluminum is distinctly measurable. On the other hand, thermomechanical processing of even nominally pure aluminum results in the formation of nanoprecipitates, which requires future calibration.

2006 ◽  
Vol 519-521 ◽  
pp. 777-782
Author(s):  
Shigeo Saimoto ◽  
S. Subbaiyan ◽  
C. Gabryel

In dynamic dislocation-defect analysis, the thermodynamic deformation-mode signatures are examined as the ageing proceeds. In this method, the activation volume (ν) and the mean slip distance (λ) is simultaneously determined with the flow stress (τ) such that the inverse workhardening slope (1/θ) can be plotted versus b2λ/ν where b is the Burgers vector. The slope of this almost linear locus is directly proportional to the activation distance (d). Calibration with a model alumina-dispersed high conductivity copper reveals that punched-out loops are produced up to failure and is represented by a linear locus from 0.1 to 11 % strain. Artificial ageing of AA6111 at 180°C follows this pattern but the naturally-aged specimen manifest a distinctly different signature which shows a transition as the GP zone-type precipitates are sheared. Furthermore by selecting a suitable tensile-test temperature below 250K, the particle size and volume fraction can be determined if particle shearing does not take place. The optimum size and volume fraction necessary for sufficient strength and ductility can be assessed using this method.


2016 ◽  
Vol 838-839 ◽  
pp. 546-551
Author(s):  
Junya Kobayashi ◽  
Yumenori Nakashima ◽  
Koh Ichi Sugimoto ◽  
Goroh Itoh

The substitution of Si with Al in 0.2%C-1.5%Si-1.25%Mn-0.2%Cr ultrahigh strength transformation-induced plasticity (TRIP)-aided martensitic (TM) sheet steel improves galvanization. The effect of Al content on the microstructure and formabilities of the TM steel was therefore investigated. Replacement of Si with Al maintained the high volume fraction of the retained austenite and the high stretch-formability and stretch-flangeability, whereas it decreased the tensile strength. Complex addition of Si and Al yielded the best formabilities with 1.5 GPa tensile strength grade. The superior formabilities of Si-Al bearing TM steel were attributed to the strain-induced transformation of the metastable retained austenite and the relatively soft lath-martensite structure matrix. The former leads to plastic relaxation of the localized stress concentrations, thus suppressing void formation.


2007 ◽  
Vol 539-543 ◽  
pp. 2192-2197 ◽  
Author(s):  
Shigeo Saimoto

Measurements of the activation volume and mean slip distance were used in the dynamic dislocation-defect analysis to reveal the dislocation-obstacle evolution with strain. Due to the large effect of point defect mobility above 250 K on the strain rate sensitivity, fine-grained Al specimens with the grain-boundaries sealed and unsealed as vacancy sinks were tested at 300 K as the reference behaviour. The activation distance diagrams revealed that the artificially aged products in AA6111 and naturally aged extruded AA6063 can be used to examine the effect of chopping-up of particles on the ductility of the samples. Thus a means to examine strength-structure-ductility of specific products have been devised.


2007 ◽  
Vol 546-549 ◽  
pp. 977-982 ◽  
Author(s):  
Zhi Wei Du ◽  
B.L. Shao ◽  
A.S. Liu ◽  
Z.M. Sun ◽  
X.S. Zhang ◽  
...  

The evolution of microstructure, precipitate size, volume fraction and integrated intensity of Al-8.0Zn-2.05Mg-1.76Cu (7055) and 7055-1.0Li alloys during isothermal ageing has been studied by transmission electron microscopy (TEM) and synchrotron-radiation small angle X-ray scattering (SAXS). According to the TEM results, referring to the thermodynamic phase diagram, it was found that the addition of Li changed the types of the precipitates. T1 phase was observed in the 7055-1.0Li alloy besides the GP zones, η' and η with variant orientations with matrix, η1、η2 and η4. The super-lattice spots of L12 (Cu3Au) structure were probably due to the existence of Al3Li (δ') or Al3(Zr,Li). Furthermore, the precipitation sequence has been modified in Li-containing Al-Zn-Mg-Cu alloys. The precipitate volume fraction derived from the integrated intensity for 7055 alloy reached an plateau except ageing at 120°C and the maximum was about 0.052-0.054 in the temperature range 140-160°C.


Author(s):  
A. Cziráki ◽  
E. Ková-csetényi ◽  
T. Torma ◽  
T. Turmezey

It is known that the formation of cavities during superplastic deformation can be correlated with the development of stress concentrations at irregularities along grain boundaries such as particles, ledges and triple points. In commercial aluminium alloys Al-Fe-Si particles or other coarse constituents may play an important role in cavity formation.Cavity formation during superplastic deformation was studied by optical metallography and transmission scanning electron microscopic investigations on Al-Mg-Si and Al-Mg-Mn alloys. The structure of particles was characterized by selected area diffraction and X-ray micro analysis. The volume fraction of “voids” was determined on mechanically polished surface.It was found by electron microscopy that strongly deformed regions are formed during superplastic forming at grain boundaries and around coarse particles.According to electron diffraction measurements these areas consist of small micro crystallized regions. See Fig.l.Comparing the volume fraction and morphology of cavities found by optical microscopy a good correlation was established between that of micro crystalline regions.


2021 ◽  
Vol 23 (7) ◽  
pp. 4217-4229
Author(s):  
Shahid Maqbool ◽  
Yongsheng Li ◽  
Suleman Muhammad ◽  
Zhengwei Yan ◽  
Shujing Shi

Radiation-enhanced precipitation (REP) in Fe–Cu alloys results in higher volume fraction and radius of Cu precipitates.


1996 ◽  
Vol 11 (5) ◽  
pp. 1169-1178 ◽  
Author(s):  
Kentaro Suzuya ◽  
Michihiro Furusaka ◽  
Noboru Watanabe ◽  
Makoto Osawa ◽  
Kiyohito Okamura ◽  
...  

Mesoscopic structures of SiC fibers produced from polycarbosilane by different methods were studied by diffraction and small-angle scattering of neutrons and x-rays. Microvoids of a size of 4–10 Å in diameter have been observed for the first time by neutron scattering in a medium momentum transfer range (Q = 0.1–1.0 Å−1). The size and the volume fraction of β–SiC particles were determined for fibers prepared at different heat-treatment temperatures. The results show that wide-angle neutron scattering measurements are especially useful for the study of the mesoscopic structure of multicomponent materials.


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