Turbulence Spectra and Length Scales Measured in Film Coolant Flows Emerging From Discrete Holes

1999 ◽  
Vol 121 (3) ◽  
pp. 551-557 ◽  
Author(s):  
S. W. Burd ◽  
T. W. Simon

To date, very little attention has been devoted to the scales and turbulence energy spectra of coolant exiting from film cooling holes. Length-scale documentation and spectral measurements have primarily been concerned with the free-stream flow with which the coolant interacts. Documentation of scales and energy decomposition of the coolant flow leads to more complete understanding of this important flow and the mechanisms by which it disperses and mixes with the free stream. CFD modeling of the emerging flow can use these data as verification that flow computations are accurate. To address this need, spectral measurements were taken with single-sensor, hot-wire anemometry at the exit plane of film cooling holes. Energy spectral distributions and length scales calculated from these distributions are presented for film cooling holes of different lengths and for coolant supply plenums of different geometries. Measurements are presented on the hole streamwise centerline at the center of the hole, one-half diameter upstream of center, and one-half diameter downstream of center. The data highlight some fundamental differences in energy content, dominant frequencies, and scales with changes in the hole and plenum geometries. Coolant flowing through long holes exhibits smoothly distributed spectra as might be anticipated in fully developed tube flows. Spectra from short-hole flows, however, show dominant frequencies.

Author(s):  
Steven W. Burd ◽  
Terrence W. Simon

To date, very little attention has been devoted to the scales and turbulence energy spectra of coolant exiting from film cooling holes. Length scale documentation and spectral measurements have primarily been concerned with the freestream flow with which the coolant interacts. Documentation of scales and energy decomposition of the coolant flow leads to more complete understanding of this important flow and the mechanisms by which it disperses and mixes with the freestream. CFD modeling of the emerging flow can use these data as verification that flow computations are accurate. To address this need, spectral measurements were taken with single-sensor, hot-wire anemometry at the exit plane of film cooling holes. Energy spectral distributions and length scales calculated from these distributions are presented for film cooling holes of different lengths and for coolant supply plenums of different geometries. Measurements are presented on the hole streamwise centerline at the center of the hole, one-half diameter upstream of center, and one-half diameter downstream of center. The data highlight some fundamental differences in energy content, dominant frequencies, and scales with changes in the hole and plenum geometries. Coolant flowing through long holes exhibits smoothly-distributed spectra as might be anticipated in fully-developed tube flows. Spectra from short-hole flows, however, show dominant frequencies.


Author(s):  
Irene Cresci ◽  
Peter T. Ireland ◽  
Marko Bacic ◽  
Ian Tibbott ◽  
Anton Rawlinson

The continuous demand from the airlines for reduced jet engine fuel consumption results in increasingly challenging high pressure turbine nozzle guide vane (NGV) working conditions. The capability to reproduce realistic boundary conditions in a rig at the combustor-turbine interaction plane is a key feature when testing NGVs in an engine-representative environment. A large scale linear cascade rig to investigate NGV leading edge cooling systems has been designed with particular attention being paid to creating engine representative conditions at the inlet to the NGVs. The combustor simulator replicates the main features of a rich-burn design including large dilution jets and extensive endwall film cooling. A three-dimensional computational domain including the entire combustor simulator has been created and RANS CFD simulations have been run in order to match Reynolds number and mainstream-to-coolant momentum flux ratio; velocity and turbulence measurements have been acquired at the NGV inlet plane at ambient temperature. In this engine-representative environment the authors focused their attention on the flow field downstream of different endwall film cooling holes configurations: three arrangements of a double row of staggered cylindrical holes (lateral pitch-to-diameter ratio of 2–3–6) and one with intersecting holes (intersecting angle of 90°) are experimentally and numerically analyzed. Velocity, turbulence intensity and integral length scales are predicted and measured for a density ratio of 1 and coolant-to-mainstream momentum flux of 6. A hot wire sensor was mounted on a two-axis traverse mechanism able to move the probe in the spanwise and lateral directions. Three slots allowed to reposition the traverse and take measurements at three downstream locations (stream-wise distance-to-diameter ratio of 4.2–9.2–14.2). The research confirmed the strong influence of the endwall coolant on the flow field at the NGV inlet plane and the hole spacing results a key parameter in managing the film development. Closer-spaced hole configurations can assure an effective film coverage. The integral length scales are strongly connected to the hole diameter and spacing. Intersecting holes can potentially reduce the amount of required coolant at a fixed pressure ratio, but they offer worst film performance than cylindrical holes. RANS simulations proved to be able to get the main trends shown by the measurements.


2000 ◽  
Vol 123 (3) ◽  
pp. 593-600 ◽  
Author(s):  
D. A. Rowbury ◽  
M. L. G. Oldfield ◽  
G. D. Lock

This paper discusses large-scale, low-speed experiments that explain unexpected flow-interaction phenomena witnessed during annular cascade studies into the influence of external crossflow on film cooling hole discharge coefficients. More specifically, the experiments throw light on the crossover phenomenon, where the presence of the external crossflow can, under certain circumstances, increase the discharge coefficient. This is contrary to most situations, where the external flow results in a decrease in discharge coefficient. The large-scale testing reported helps to explain this phenomenon through an increased understanding of the interaction between the emerging coolant jet and the free-stream flow. The crossover phenomenon came to light during an investigation into the influence of external crossflow on the discharge coefficients of nozzle guide vane film cooling holes. These experiments were performed in the Cold Heat Transfer Tunnel (CHTT), an annular blowdown cascade of film cooled vanes that models the three-dimensional external flow patterns found in modern aero-engines. (Rowbury et al., 1997, 1998). The variation in static pressure around the exit of film cooling holes under different flow conditions was investigated in the large-scale tests. The study centered on three holes whose geometries were based on those found in the leading edge region of the CHTT vanes, as the crossover phenomenon was witnessed for these rows during the initial testing. The experiments were carried out in a low-speed wind tunnel, with the tunnel free-stream flow velocity set to match the free-stream Reynolds number (based on the local radius of curvature) and the “coolant” flow velocity set to replicate the engine coolant-to-free-stream momentum flux ratio. It was found that the apparent enhancement of film cooling hole discharge coefficients with external crossflow was caused by a reduction in the static pressure around the hole exit, associated with the local acceleration of the free-stream around the emerging coolant jet. When these measured static pressures (rather than the free-stream static pressure) were used to calculate the discharge coefficient, the crossover effect was absent. The improved understanding of the crossover phenomenon and coolant-to-free-stream interactions that has been gained will be valuable in aiding the formulation of predictive discharge coefficient schemes.


Author(s):  
Kristian Haase ◽  
Jeffrey P. Bons

The choice of synthetic fuels (synfuels) in order to achieve greater fuel flexibility may lead to unwanted solid depositions on the blades of turbomachines. The objective of this paper is to gain information of the flow field over a turbine blade with depositions around the film cooling holes. For the investigation the particle image velocimetry technique (PIV) is utilized. The experiments are conducted in a low speed wind tunnel at a Reynolds number of 300,000 based on the distance from the leading edge to the middle of the cooling holes and a Reynolds number of 9,200 based on the hole diameter. Three different simulation plates are tested in the tunnel—a flat plate for comparison, a plate with large depositions only upstream of the holes, and one with smaller depositions all around the holes. The two deposition configurations are scaled models of actual depositions formed at simulated engine flow conditions on a turbine test coupon. The experiments are conducted at four different coolant to free stream blowing ratios—0, 0.5, 1, and 2—and at a density ratio of 1.1. PIV images are taken in four planes from the side of the tunnel to record the main flow structures and in five planes from the end of the tunnel to record the secondary flow structures. The results show that the type of deposition has a large influence on the flow field. With the smaller depositions the penetration of the coolant jet into the free stream is significantly reduced but the dimension and strength of the kidney vortices is increased compared to the flat plate. With the large depositions, on the other hand, the penetration of the coolant jet is much higher due to the ramp effect and the dimension of the secondary vortices is also increased. It can also be seen that the coolant gathers and stays behind the large depositions and then flows off very slowly. Film effectiveness and surface heat flux data acquired with the same plates (and reported previously) allow the identification of flow features and their direct influence on the film cooling performance.


Entropy ◽  
2020 ◽  
Vol 22 (6) ◽  
pp. 669
Author(s):  
Taewoo Lee

The maximum entropy principle states that the energy distribution will tend toward a state of maximum entropy under the physical constraints, such as the zero energy at the boundaries and a fixed total energy content. For the turbulence energy spectra, a distribution function that maximizes entropy with these physical constraints is a lognormal function due to its asymmetrical descent to zero energy at the boundary lengths scales. This distribution function agrees quite well with the experimental data over a wide range of energy and length scales. For turbulent flows, this approach is effective since the energy and length scales are determined primarily by the Reynolds number. The total turbulence kinetic energy will set the height of the distribution, while the ratio of length scales will determine the width. This makes it possible to reconstruct the power spectra using the Reynolds number as a parameter.


2001 ◽  
Vol 123 (4) ◽  
pp. 788-797 ◽  
Author(s):  
P. M. Ligrani ◽  
C. Saumweber ◽  
A. Schulz ◽  
S. Wittig

Interactions between shock waves and film cooling are described as they affect magnitudes of local and spanwise-averaged adiabatic film cooling effectiveness distributions. A row of three cylindrical holes is employed. Spanwise spacing of holes is 4 diameters, and inclination angle is 30 deg. Free-stream Mach numbers of 0.8 and 1.10–1.12 are used, with coolant to free-stream density ratios of 1.5–1.6. Shadowgraph images show different shock structures as the blowing ratio is changed, and as the condition employed for injection of film into the cooling holes is altered. Investigated are film plenum conditions, as well as perpendicular film injection crossflow Mach numbers of 0.15, 0.3, and 0.6. Dramatic changes to local and spanwise-averaged adiabatic film effectiveness distributions are then observed as different shock wave structures develop in the immediate vicinity of the film-cooling holes. Variations are especially evident as the data obtained with a supersonic Mach number are compared to the data obtained with a free-stream Mach number of 0.8. Local and spanwise-averaged effectiveness magnitudes are generally higher when shock waves are present when a film plenum condition (with zero crossflow Mach number) is utilized. Effectiveness values measured with a supersonic approaching free-stream and shock waves then decrease as the injection crossflow Mach number increases. Such changes are due to altered flow separation regions in film holes, different injection velocity distributions at hole exits, and alterations of static pressures at film hole exits produced by different types of shock wave events.


1998 ◽  
Vol 120 (4) ◽  
pp. 791-798 ◽  
Author(s):  
S. W. Burd ◽  
R. W. Kaszeta ◽  
T. W. Simon

Hot-wire anemometry measurements of simulated film cooling are presented to document the influence of the free-stream turbulence intensity and film cooling hole length-to-diameter ratio on mean velocity and on turbulence intensity. Measurements are taken in the zone where the coolant and free-stream flows mix. Flow from one row of film cooling holes with a streamwise injection of 35 deg and no lateral injection and with a coolant-to-free-stream flow velocity ratio of 1.0 is investigated under free-stream turbulence levels of 0.5 and 12 percent. The coolant-to-free-stream density ratio is unity. Two length-to-diameter ratios for the film cooling holes, 2.3 and 7.0, are tested. The Measurements document that under low free-stream turbulence conditions pronounced differences exist in the flowfield between L/D= 7.0 and 2.3. The difference between L/D cases are less prominent at high free-stream turbulence intensities. Generally, Short-L/D injection results in “jetting” of the coolant farther into the free-stream flow and enhanced mixing. Other changes in the flowfield attributable to a rise in free-stream turbulence intensity to engine-representative conditions are documented.


Author(s):  
B. Lad ◽  
L. He

The development of a high pressure turbine requires the accurate prediction of flow within and around film cooling holes. However the length scales inherent to film cooling flows produce a large disparity against those of the mainstream flow, hence they can not be resolved by a mesh generated for an aerodynamics analysis. Furthermore, the process of meshing cooling holes is not only time consuming but cumbersome; thus making the parametric study of film cooling effectiveness for a given blade geometry, using hole geometry and distribution very difficult in a design environment. In this paper an immersed mesh block (IMB) approach is proposed which allows the refined mesh of a cooling hole to be immersed into the coarser mesh of an NGV and solved simultaneously whilst maintaining mass conservation. By employing two-way coupling, the flow physics in and around cooling holes is able to interact with the mainstream, hence the length scales of both types of flow are appropriately resolved. A generic cooling hole design can then be mapped to a given aerofoil geometry multiple times to achieve an appropriate distribution of cooling holes. The results show that for a realistic transonic blade, a configuration consisting of up to 200 cooling holes can be efficiently and accurately calculated — whilst retaining the original aerodynamic mesh but with a much enhanced resolution for the film cooling.


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