Off-Design Transition and Separation Behavior of a CDA Cascade

1996 ◽  
Vol 118 (2) ◽  
pp. 204-210 ◽  
Author(s):  
W. Steinert ◽  
H. Starken

The design of modern axial flow compressor blade sections as well as the code validation require experimental information about the transition and separation behavior of blade surface boundary layers. The experience has shown in the past that such information has to be obtained on the whole surface and not only by point measurements because both transition and separation may be of a three-dimensional nature even in a straight cascade. Therefore, a new visualization technique based on Liquid Crystals (LC), showing the adiabatic wall temperature, has been developed. With this method, transition, local separation, and complete separation can be detected. Design and off-design data of a subsonic (M1 = 0.62) Controlled Diffusion Airfoil (CDA) compressor cascade measured in a wind tunnel are presented. The LC results are supplemented by ink-injection tests and overall performance data.

Author(s):  
Ahmed M. Diaa ◽  
Mohammed F. El-Dosoky ◽  
Omar E. Abdel-Hafez ◽  
Mahmoud A. Ahmed

Axial flow compressors have a limited operation range due to the difficulty controlling the secondary flow. Vortex generators are considered to control the secondary flow losses and consequently enhance the compressor’s performance. In the present work, a numerical simulation of three-dimensional unsteady compressible flow has been developed in order to gain insight into the nature of this flow. Based on the numerical simulation, the effects of vortex generators with variable geometrical parameters and their application inside the cascade are investigated. The predicted flow fields with and without the vortex generators are presented and discussed. For each configuration of vortex generator, the total pressure and loss coefficient are calculated. The predicted velocity and pressure distributions at different locations are compared with the predicted and measured values available in the literatures.


Author(s):  
Uyioghosa Igie ◽  
Pericles Pilidis ◽  
Dimitrios Fouflias ◽  
Ken Ramsden ◽  
Paul Lambart

On-line compressor washing for industrial gas turbine application is a promising method of mitigating the effects of compressor fouling degradation; however there are still few studies from actual engine experience that are inconclusive. In some cases the authors attribute this uncertainty as a result of other existing forms of degradation. The experimental approach applied here is one of the first of its kind, employing on-line washing on a compressor cascade and then relating the characteristics to a three-dimensional axial flow compressor. The overall performance of a 226MW engine model for the different cases of a clean, fouled and washed engine is obtained based on the changing compressor behavior. Investigating the effects of fouling on the clean engine exposed to blade roughness of 102μm caused 8.7% reduction in power at design point. This is equivalent, typically to 12 months degradation in fouling conditions. Decreases in mass flow, compressor efficiency, pressure ratio and unattainable design point speed are also observed. An optimistic recovery of 50% of the lost power is obtained after washing which lasts up to 10mins. Similarly, a recovery of all the key parameters is achieved. The study provides an insight into compressor cascade blade washing, which facilitates a reliable estimation of compressor overall efficiency penalties based on well established assumptions. Adopting Howell’s theory as well as constant polytropic efficiency, a general understanding of turbomachinery would judge that 50% of lost power recovered is likely to be the high end of what is achievable for the existing high pressure wash. This investigation highlights the obvious benefits of power recovery with on-line washing and the potential to maintain optimum engine performance with frequent washes. Clearly, the greatest benefits accrue when the washing process is initiated immediately following overhaul.


Author(s):  
Mahesh K. Varpe ◽  
A. M. Pradeep

This paper describes the design of a non-axisymmetric hub contouring in a shroudless axial flow compressor cascade operating at near stall condition. Although, an optimum tip clearance reduces the total pressure loss, further minimization of the losses using hub contouring was achieved. The design methodology presented here combines an evolutionary principle with a three-dimensional CFD flow solver to generate different geometric profiles of the hub systematically. The total pressure loss coefficient was used as a single objective function to guide the search process for the optimum hub geometry. The resulting three dimensionally complex hub promises considerable benefits discussed in detail in this paper. A reduction of 15.2% and 16.23% in the total pressure loss and secondary kinetic energy, respectively, was achieved in the wake. The blade loading was observed to improve by about 4.53%. Other complementary benefits are also listed in the paper. The results confirm that non-axisymmetric contouring is an effective method for reducing the losses and thereby improving the performance of the cascade.


Author(s):  
L. J. Lenke ◽  
H. Simon

New blading concepts as used in modern transonic axial-flow compressors require improved calculation methods. Here the turbulence modelling has great influence. Therefore a quasi-three-dimensional compressor blade with subsonic inlet conditions is calculated using different turbulence models. A low-Reynolds number k-ϵ, the k-ω model and an explicit algebraic Reynolds stress model are considered in this investigation. The results from these calculations in form of comparisons between the predicted isentropic Mach number distributions, profile losses and exit flow angles with experimental data are presented in this paper. They demonstrate the differences between the models in the prediction of the separation behavior of blade surface boundary layer especially which are introduced by shocks. For the high inlet Mach numbers the models differ also in the prediction of losses and deviation angles at design and off-design conditions.


2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Mahesh K. Varpe ◽  
A. M. Pradeep

This paper describes the design of a nonaxisymmetric hub contouring in a shroudless axial flow compressor cascade operating at near stall condition. Although an optimum tip clearance (TC) reduces the total pressure loss, further reduction in the loss was achieved using hub contouring. The design methodology presented here combines an evolutionary principle with a three-dimensional (3D) computational fluid dynamics (CFD) flow solver to generate different geometric profiles of the hub systematically. The resulting configurations were preprocessed by GAMBIT© and subsequently analyzed computationally using ANSYSFluent©. The total pressure loss coefficient was used as a single objective function to guide the search process for the optimum hub geometry. The resulting three dimensionally complex hub promises considerable benefits discussed in detail in this paper. A reduction of 15.2% and 16.23% in the total pressure loss and secondary kinetic energy (SKE), respectively, is achieved in the wake region. An improvement of 4.53% in the blade loading is observed. Other complimentary benefits are also listed in the paper. The majority of the benefits are obtained away from the hub region. The contoured hub not only alters the pitchwise static pressure gradient but also acts as a vortex generator in an effort to alleviate the total pressure loss. The results confirm that nonaxisymmetric contouring is an effective method for reducing the losses and thereby improving the performance of the cascade.


1987 ◽  
Vol 109 (3) ◽  
pp. 354-361 ◽  
Author(s):  
Y. Dong ◽  
S. J. Gallimore ◽  
H. P. Hodson

Measurements have been performed in a low-speed high-reaction single-stage axial compressor. Data obtained within and downstream of the rotor, when correlated with the results of other investigations, provide a link between the existence of suction surface–hub corner separations, their associated loss mechanisms, and blade loading. Within the stator, it has been shown that introducing a small clearance between the stator blade and the stationary hub increases the efficiency of the stator compared to the case with no clearance. Oil flow visualizaton indicated that the leakage reduced the extensive suction surface–hub corner separation that would otherwise exist. A tracer gas experiment showed that the large radial shifts of the surface streamlines indicated by the oil flow technique were only present close to the blade. The investigation demonstrates the possible advantages of including hub clearance in axial flow compressor stator blade rows.


1981 ◽  
Vol 103 (2) ◽  
pp. 430-437 ◽  
Author(s):  
A. J. Strazisar ◽  
J. A. Powell

A laser anemometer system employing an efficient data acquisition technique has been used to make measurements upstream, within, and downstream of the compressor rotor. A fluorescent dye technique allowed measurements within endwall boundary layers. Adjustable laser beam orientation minimized shadowed regions and enabled radial velocity measurements outside of the blade row. The flow phenomena investigated include flow variations from passage to passage, the rotor shock system, three-dimensional flows in the blade wake, and the development of the outer endwall boundary layer. Laser anemometer measurements are compared to a numerical solution of the streamfunction equations and to measurements made with conventional instrumentation.


1992 ◽  
Vol 114 (3) ◽  
pp. 675-685 ◽  
Author(s):  
A. Goto

The effect of difference in rotor tip clearance on the mean flow fields and unsteadiness and mixing across a stator blade row were investigated using hot-wire anemometry, pressure probes, flow visualization, and the ethylene tracer-gas technique on a single-stage axial flow compressor. The structure of the three-dimensional flow fields was discussed based on results of experiments using the 12-orientation single slanted hotwire technique and spectrum analysis of velocity fluctuation. High-pass filtered measurements of turbulence were also carried out in order to confirm small-scale velocity fluctuation, which is more realistically referred to as turbulence. The span-wise distribution of ethylene gas spreading, estimated by the measured small-scale velocity fluctuation at the rotor exit, agreed quite well with that which was experimentally measured. This fact suggests the significant role of turbulence, generated within the rotor, in the mixing process across the downstream stator. The value of the maximum mixing coefficient in the tip region was found to increase linearly as the tip clearance became enlarged, starting from the value at midspan.


1984 ◽  
Vol 106 (2) ◽  
pp. 337-345
Author(s):  
B. Lakshminarayana ◽  
N. Sitaram

The annulus wall boundary layer inside the blade passage of the inlet guide vane (IGV) passage of a low-speed axial compressor stage was measured with a miniature five-hole probe. The three-dimensional velocity and pressure fields were measured at various axial and tangential locations. Limiting streamline angles and static pressures were also measured on the casing of the IGV passage. Strong secondary vorticity was developed. The data were analyzed and correlated with the existing velocity profile correlations. The end wall losses were also derived from these data.


Energies ◽  
2016 ◽  
Vol 9 (4) ◽  
pp. 296 ◽  
Author(s):  
Tao Ning ◽  
Chun-Wei Gu ◽  
Wei-Dou Ni ◽  
Xiao-Tang Li ◽  
Tai-Qiu Liu

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