Numerical Analysis of Temperature Distribution at the Lip Seal-Shaft Interface

1997 ◽  
Vol 119 (2) ◽  
pp. 273-278 ◽  
Author(s):  
Young Sup Kang ◽  
Farshid Sadeghi

A numerical model has been developed to investigate thermal effects at the lip seal shaft interface. The thermal Reynolds, film thickness, and energy equations with appropriate boundary conditions were discretized according to the control volume finite difference approach and solved using the multigrid multilevel technique. The pressure distribution at the lip seal shaft interface for both isothermal and thermal cases are obtained. The temperature effects on leakage rates are obtained for various operating conditions. The results indicate that temperature effects within the film are significant and increase the side leakage rate as compared to the isothermal case.

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Yew Mun Hung ◽  
Kek-Kiong Tio

A one-dimensional, steady-state model of a triangular microheat pipe (MHP) is developed, with the main purpose of investigating the thermal effects of the solid wall on the heat transport capacity of an MHP. The energy equation of the solid wall is solved analytically to obtain the axial temperature distribution, the average of which over the entire length of the MHP is simply its operating temperature. Next, the liquid phase is coupled with the solid wall by a heat transfer coefficient. Then, the continuity, momentum, and energy equations of the liquid and vapor phases are, together with the Young–Laplace equation, solved numerically to yield the heat and fluid flow characteristics of the MHP. The heat transport capacity and the associated optimal charge level of the working fluid are predicted for different operating conditions. Comparison between the models with and without a solid wall reveals that the presence of the solid wall induces a change in the phase change heat transport by the working fluid, besides facilitating axial heat conduction in the solid wall. The analysis also highlights the effects of the thickness and thermal conductivity of the solid wall on its axial temperature distribution. Finally, while the contribution of the thermal effects of the solid wall on the heat transport capacity of the MHP is usually not dominant, it is, nevertheless, not negligible either.


1993 ◽  
Vol 115 (1) ◽  
pp. 36-45 ◽  
Author(s):  
Kyung-Hoon Kim ◽  
Farshid Sadeghi

A numerical study of Newtonian thermal elastohydrodynamic lubrication (EHD) of rolling/sliding point contacts has been conducted. The two-dimensional Reynolds, elasticity and the three-dimensional energy equations were solved simultaneously to obtain the pressure, film thickness and temperature distribution within the lubricant film. The control volume approach was employed to discretize the differential equations and the multi-level multi-grid technique was used to simultaneously solve them. The discretized equations, as well as the nonorthogonal coordinate transformation used for the solution of the energy equation, are described. The pressure, film thickness and the temperature distributions, within the lubricant film at different loads, slip conditions and ellipticity parameters are presented.


Author(s):  
Jonathan Hahne ◽  
Mike Werst ◽  
Charles Penney ◽  
Hsing-Pang Liu ◽  
Jeremy O’Rarden ◽  
...  

With the advancements in composite technology several innovative applications present themselves that involve high-speed composite rotors spinning in a stator assembly. As rotational speeds and rotor tip speeds increase, these rotors must operate in low air pressure environments to minimize windage losses and thermal effects of being at high speed for long durations. Accurately predicting this windage loss for a specific geometry and operating conditions is very important for a proper design. It is also very important to know the relative heat distribution that is seen by the rotor and stator from this windage loss. Analysis tools to date do not have a coupled link that calculates windage loss and a resultant thermal distribution to the rotor and stator surfaces. This paper presents the design and fabrication of a test setup to measure the total windage loss and temperature distribution from a high-speed composite rotor in a stator structure. Rotor speeds up to 40,000 rpm and rotor tip speeds up to 900 m/s with pressure ranges from 0.1 torr to 10 torr were operating parameters during the testing. The paper will also present experimental data obtained during the testing. Experimental data obtained during the testing will be used to evaluate new analysis methods for predicting the windage loss and thermal distribution in new high-speed rotor applications.


Author(s):  
B. Dussoubs ◽  
P. Fauchais ◽  
A. Vardelle ◽  
M. Vardelle ◽  
N.J. Themelis

Abstract An analysis of a d.c. plasma jet is presented using a three-dimensional commercial fluid dynamics code, ESTET. This code solves the coupled conservation equations of mass, species, momentum and thermal energy equations for a compressible and turbulent fluid in control volume and finite difference formulation. Computations take into account fluid turbulence using a standard k-s model with the Launder and Sharma correction for the laminar zones, e.g. the plasma core. Two series of spraying conditions differing in the total gas flow rate (30 and 60 slm) and the arc current (300 and 600 A, respectively) are computed. The process parameters are independently varied about the nominal operating conditions. The effect of the variation of primary and secondary gas flow rate, effective power and powder carrier gas flow rate on flow fields characteristics, is discussed.


1992 ◽  
Vol 114 (1) ◽  
pp. 32-41 ◽  
Author(s):  
Kyung Hoon Kim ◽  
Farshid Sadeghi

A complete numerical solution of Newtonian thermal compressible elastohydrodynamic lubrication of rolling/sliding point (circular) contact has been obtained. The multilevel multigrid technique was used to solve the simultaneous system of thermal Reynolds, elasticity and the energy equations with their boundary conditions. The effects of various loads, speeds, and slip conditions on the lubricant temperature, film thickness, and friction force have been investigated. The results indicate that the temperature rise in the contact is significant and thermal effects cannot be neglected.


Author(s):  
Zumrat Usmanova ◽  
Emin Sunbuloglu

Numerical simulation of automotive tires is still a challenging problem due to their complex geometry and structures, as well as the non-uniform loading and operating conditions. Hysteretic loss and rolling resistance are the most crucial features of tire design for engineers. A decoupled numerical model was proposed to predict hysteretic loss and temperature distribution in a tire, however temperature dependent material properties being utilized only during the heat generation analysis stage. Cyclic change of strain energy values was extracted from 3-D deformation analysis, which was further used in a thermal analysis as input to predict temperature distribution and thermal heat generation due to hysteretic loss. This method was compared with the decoupled model where temperature dependence was ignored in both deformation and thermal analysis stages. Deformation analysis results were compared with experimental data available. The proposed method of numerical modeling was quite accurate and results were found to be close to the actual tire behavior. It was shown that one-way-coupled method provides rolling resistance and peak temperature values that are in agreement with experimental values as well.


Author(s):  
M. Jamshidinia ◽  
F. Kong ◽  
R. Kovacevic

A three-dimensional (3D) numerical model is developed by using control volume method to analyze the effects of the electron beam scanning speed on the temperature distribution and fluid flow of the liquid phase in the electron beam melting® (EBM) of Ti-6Al-4V powder. The numerical calculations are performed by Fluent codes, in which thermal analyses with and without considering fluid flow in the molten pool are compared. A series of experiments are performed with an Electron Beam Melting® machine to verify the numerical accuracy. Compared to thermal analysis without considering convection in the molten pool, a closer numerical prediction of geometrical size of molten pool to the experimental data can be achieved by using thermal and fluid flow modeling. The difference between the melt pool geometry in the two models is due to the consideration of the effects of the outward flow in the fluid flow model caused by surface tension.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
C. I. Papadopoulos ◽  
L. Kaiktsis ◽  
M. Fillon

The paper presents a detailed computational study of flow patterns and performance indices in a dimpled parallel thrust bearing. The bearing consists of eight pads; the stator surface of each pad is partially textured with rectangular dimples, aiming at maximizing the load carrying capacity. The bearing tribological performance is characterized by means of computational fluid dynamics (CFD) simulations, based on the numerical solution of the Navier–Stokes and energy equations for incompressible flow. Realistic boundary conditions are implemented. The effects of operating conditions and texture design are studied for the case of isothermal flow. First, for a reference texture pattern, the effects of varying operating conditions, in particular minimum film thickness (thrust load), rotational speed and feeding oil pressure are investigated. Next, the effects of varying texture geometry characteristics, in particular texture zone circumferential/radial extent, dimple depth, and texture density on the bearing performance indices (load carrying capacity, friction torque, and friction coefficient) are studied, for a representative operating point. For the reference texture design, the effects of varying operating conditions are further investigated, by also taking into account thermal effects. In particular, adiabatic conditions and conjugate heat transfer at the bearing pad are considered. The results of the present study indicate that parallel thrust bearings textured by proper rectangular dimples are characterized by substantial load carrying capacity levels. Thermal effects may significantly reduce load capacity, especially in the range of high speeds and high loads. Based on the present results, favorable texture designs can be assessed.


Author(s):  
Y Yue ◽  
T. A. Stolarski

The objective of this paper is to develop an accurate numerical procedure for the analysis of nominally flat contacts with spiral grooves lubricated by gases. The numerical procedure, which is based on the control-volume method, enables the solutions of the non-linear Reynolds equation to be obtained without limitation in geometry and operating conditions. Satisfactory flow balance was achieved on the control volumes as well as on the whole boundary and the method was proved to be very accurate. Convergence of the method was quick for any compressibility number. Three types of contact with spiral grooves were analysed. They were hydrodynamic bearings without interior chambers, hydrodynamic bearings with interior chambers and hybrid bearings. The effects of spiral angle, groove geometry (length, depth and width) and compressibility on performances were investigated for all possible designs.


2018 ◽  
Vol 2018 ◽  
pp. 1-16
Author(s):  
Liang Zhao ◽  
Zhiyong Yang ◽  
Lijie Wang

There is a growing demand for silos with large diameters and volumes; hence, the stresses induced by the temperature differences between the inner and the outer surfaces of the concrete walls of the large silos become significant. Sunshine is the main source of the temperature differences; and it is necessary to investigate the influences of sunshine on large concrete silos and ensure their safety and durability. In this paper, the temperature distribution of a concrete silo exposed to the sunshine was measured on site. A finite element (FE) model was built to analyze the temperature distribution under the sunshine, and the FE model was validated by comparing the yielded temperature field with that obtained on site. Based on the temperature field yielded in the FE model, the internal forces of the silo were determined by performing a structural analysis. After that, the FE model was extended and used for a parametrical study, and the influences induced by the factors like meteorological parameters, dimension of silos, and reference temperature on the temperature effects of the silo were investigated. The simulation results showed that the temperature gradient exhibited significant nonlinearities along the wall thickness. The performance of a steady-state analytical method was evaluated, which is conventionally used for the design of silos. It was found that, for the silos with the thicknesses of more than 30 centimeters, the steady-state method overestimated the temperature effects. It is suggested here that nonlinear temperature gradients should be employed for considering the temperature effects of large silos.


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