Manufactured Part Modeling for Characterization of Geometric Variations of Automotive Spaceframe Extrusions

1998 ◽  
Vol 120 (3) ◽  
pp. 523-531 ◽  
Author(s):  
Yu (Michael) Wang ◽  
S. Gupta ◽  
F. L. Hulting ◽  
P. S. Fussell

This article presents a method for characterizing geometric shape variations in manufactured automotive spaceframe extrusions using measurement data obtained by a Coordinate Measurement Machine (CMM). With a manufacturing perspective, a modeling scheme is proposed for representing the actual shape of the extrusions. Systematic deviations in the geometry of the parts from their theoretically perfect design description models are described by the critical parameters of their manufactured part models (MPMs), which are constructed by fitting CMM data through an optimization. The manufactured part model can then be interpreted in a meaningful way for improving bending process as well as quantifying the process capability. An application of the methodology is illustrated through the analysis of experimental data for rotary draw bent extrusions used in the aluminum intensive automobiles.

Author(s):  
Felipe Pires ◽  
Stephane Avril ◽  
Pieter Livens ◽  
Julio A. Cordioli ◽  
Joris Dirckx

Abstract Characterization of material parameters from experimental data remains challenging, especially on biological structures. One of such techniques allowing for the inverse determination of material parameters from measurement data is the Virtual Fields Method (VFM). However, application of the VFM on general structures of complicated shape has not yet been extensively investigated. In this paper, we extend the framework of the VFM method to thin curved solids in 3D, commonly denoted shells. Our method is then used to estimate theYoung's modulus and hysteretic damping of the human eardrum. By utilizing Kirchhoff plate theory, we assume that the behavior of the shell varies linearly through the thickness. The total strain of the shell can then be separated in a bending and membrane strain. This in turn allowed for an application of the VFM based only on data of the outer surface of the shell. We validated our method on simulated and experimental data of a human eardrum made to vibrate at certain frequencies. It was shown that the identified material properties were accurately determined based only on data from the outer surface and are in agreement with literature. Additionally, we observed that neither the bending nor the membrane strain in an human eardrum can be neglected and both contribute significantly to the total strain found experimentally.


Author(s):  
Stefan Hartmann ◽  
Rose Rogin Gilbert

AbstractIn this article, we follow a thorough matrix presentation of material parameter identification using a least-square approach, where the model is given by non-linear finite elements, and the experimental data is provided by both force data as well as full-field strain measurement data based on digital image correlation. First, the rigorous concept of semi-discretization for the direct problem is chosen, where—in the first step—the spatial discretization yields a large system of differential-algebraic equation (DAE-system). This is solved using a time-adaptive, high-order, singly diagonally-implicit Runge–Kutta method. Second, to study the fully analytical versus fully numerical determination of the sensitivities, required in a gradient-based optimization scheme, the force determination using the Lagrange-multiplier method and the strain computation must be provided explicitly. The consideration of the strains is necessary to circumvent the influence of rigid body motions occurring in the experimental data. This is done by applying an external strain determination tool which is based on the nodal displacements of the finite element program. Third, we apply the concept of local identifiability on the entire parameter identification procedure and show its influence on the choice of the parameters of the rate-type constitutive model. As a test example, a finite strain viscoelasticity model and biaxial tensile tests applied to a rubber-like material are chosen.


Author(s):  
Alok Sinha

This paper deals with the development of an accurate reduced-order model of a bladed disk with geometric mistuning. The method is based on vibratory modes of various tuned systems and proper orthogonal decomposition of coordinate measurement machine (CMM) data on blade geometries. Results for an academic rotor are presented to establish the validity of the technique.


Author(s):  
Nobutaka Tsujiuchi ◽  
Yuichi Matsumura ◽  
Takayuki Koizumi

Abstract In this paper, we propose the new method to identify the Operating Deflection Shapes (ODSs) from the measurement data of time domain. At first, we present the identification scheme of ODSs based on a state-space model. Then the scheme is extended to identify the ODSs adaptively for the time-varying systems by using the URV Decomposition (URVD). Proposed scheme is able to decompose the deformation of a structure under operating condition into the underlying superposition of well excited frequency components. This paper introduces the algorithm and shows the effectiveness of our proposed scheme applyed for both synthesized and experimental data.


Author(s):  
Carlo Cravero ◽  
Mario La Rocca ◽  
Andrea Ottonello

The use of twin scroll volutes in radial turbine for turbocharging applications has several advantages over single passage volute related to the engine matching and to the overall compactness. Twin scroll volutes are of increasing interest in power unit development but the open scientific literature on their performance and modelling is still quite limited. In the present work the performance of a twin scroll volute for a turbocharger radial turbine are investigated in some detail in a wide range of operating conditions at both full and partial admission. A CFD model for the volute have been developed and preliminary validated against experimental data available for the radial turbine. Then the numerical model has been used to generate the database of solutions that have been investigated and used to extract the performance. Different parameters and indices are introduced to describe the volute aerodynamic performance in the wide range of operating conditions chosen. The above parameters can be used for volute development or matching with a given rotor or efficiently implemented in automatic design optimization strategies.


2011 ◽  
Vol 04 (01) ◽  
pp. 35-53 ◽  
Author(s):  
YURI K. SHESTOPALOFF

The article introduces a mathematical model of the physical growth mechanism which is based on the relationships of the physical and geometrical parameters of the growing object, in particular its surface and volume. This growth mechanism works in cooperation with the biochemical and other growth factors. We use the growth equation, which mathematically describes this mechanism, and study its adequacy to real growth phenomena. The growth model very accurately fits experimental data on growth of Amoeba, Schizosaccharomyces pombe, E.coli. Study discovered a new growth suppression mechanism created by certain geometry of the growing object. This result was proved by experimental data. The existence of the growth suppression phenomenon confirms the real workings and universality of the growth mechanism and the adequacy of its mathematical description. The introduced equation is also applicable to the growth of multicellular organisms and tumors. Another important result is that the growth equation introduces mathematical characterization of geometrical forms that can biologically grow. The material is supported by software application, which is released to public domain.


2019 ◽  
Vol 33 (11) ◽  
pp. 1950093 ◽  
Author(s):  
A. M. A. EL-Barry ◽  
D. M. Habashy

For reinforcement, the photochromic field and the cooperation between the theoretical and experimental branches of physics, the computational, theoretical artificial neural networks (CTANNs) and the resilient back propagation (R[Formula: see text]) training algorithm were used to model optical characterizations of casting (Admantan-Fulgide) thin films with different concentrations. The simulated values of ANN are in good agreement with the experimental data. The model was also used to predict values, which were not included in the training. The high precision of the model has been constructed. Moreover, the concentration dependence of both the energy gaps and Urbach’s tail were, also tested. The capability of the technique to simulate the experimental information with best accuracy and the foretelling of some concentrations which is not involved in the experimental data recommends it to dominate the modeling technique in casting (Admantan-Fulgide) thin films.


2008 ◽  
Vol 43 (2) ◽  
pp. 121-139 ◽  
Author(s):  
I M L Ridge

The first part of this paper presents a general discussion of the various problems which must be addressed when combining different ropes in series or, in some cases, in using a rope in conditions where it is rotationally unrestrained. The paper will pay particular attention to the various classes of rope used in the offshore environment and their main torsional characteristics. In the second part, equipment is shown which is suitable for the measurement of the torsional response of various rope constructions at different levels of twist. Experimental data are presented for a variety of rope constructions at sizes comparable with those used in offshore applications. Comparison is made with data obtained in similar previous studies but with smaller‐diameter ropes.


Sign in / Sign up

Export Citation Format

Share Document