Statistical Aspects of CaCO3 Fouling in AISI 316 Stainless-Steel Tubes

1997 ◽  
Vol 119 (3) ◽  
pp. 581-588 ◽  
Author(s):  
S. M. Zubair ◽  
A. K. Sheikh ◽  
M. O. Budair ◽  
M. U. Haq ◽  
A. Quddus ◽  
...  

Calcium carbonate fouling is typically encountered in a cooling-water circulating system. An experimental program is initiated to study fouling growth law (s) as well as the basic mechanism of calcium carbonate (CaCO3) scaling. After a brief description of the experimental apparatus and procedure for calculating fouling resistance, we present the deposition data in terms of fouling resistance as a function of time taken at different sections of the tube. In addition, the randomness of fouling growth is illustrated by repeating the experiments several times under the same thermal-hydraulic conditions. The results are presented in terms of a set of sample functions and their associated probability density functions at various levels of fouling. In addition, basic mechanism of CaCO3 scale formation is also explained through Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray Spectroscopy (EDX).

2001 ◽  
Vol 38 (1-2) ◽  
pp. 115-121 ◽  
Author(s):  
M. Sultan Khan ◽  
M. O. Budair ◽  
S. M. Zubair

2003 ◽  
Vol 125 (1) ◽  
pp. 147-150 ◽  
Author(s):  
Bang-Yenn Wu ◽  
S. H. Chan

Heat transfer surface fouling introduces a major uncertainty into the design and operation of cooling water systems. Fouling caused by calcium carbonate CaCO3 typically occurs on heat transfer surfaces. Ozone has been successfully used for more than 90 years as a disinfectant in drinking water. Recently, it has been proposed to use ozone for cooling tower water treatment. In this research, the effectiveness of mitigation of calcium carbonate particulate fouling by ozone was studied systematically. The experimental results show that, at low Reynolds numbers, though the ozonation retards the initial calcium carbonate particulate fouling rate, the retardation led to a non-porous deposit layer and a higher asymptotic fouling resistance. However, at high Reynolds numbers, ozonation was found to reduce the asymptotic fouling resistance.


1975 ◽  
Vol 97 (4) ◽  
pp. 504-508 ◽  
Author(s):  
A. P. Watkinson ◽  
O. Martinez

Scaling of copper heat exchanger tubes has been studied under conditions that promote rapid and severe scaling. Artificially hardened water of high dissolved and suspended solids is recirculated through a heated test section operated at constant steam temperature. The effects of flow velocity, tube diameter, and bulk temperature on the asymptotic fouling resistance have been determined. Results are interpreted in terms of mathematical models of the scaling process.


2011 ◽  
Vol 2011 ◽  
pp. 1-10 ◽  
Author(s):  
K. A. Habib ◽  
M. S. Damra ◽  
J. J. Saura ◽  
I. Cervera ◽  
J. Bellés

The failure of the protective oxide scales of AISI 304 and AISI 316 stainless steels has been studied and compared at 1,000°C in synthetic air. First, the isothermal thermogravimetric curves of both stainless steels were plotted to determine the time needed to reach the breakdown point. The different resistance of each stainless steel was interpreted on the basis of the nature of the crystalline phases formed, the morphology, and the surface structure as well as the cross-section structure of the oxidation products. The weight gain of AISI 304 stainless steel was about 8 times greater than that of AISI 316 stainless steel, and AISI 316 stainless steel reached the breakdown point about 40 times more slowly than AISI 304 stainless steel. In both stainless steels, reaching the breakdown point meant the loss of the protective oxide scale of Cr2O3, but whereas in AISI 304 stainless steel the Cr2O3scale totally disappeared and exclusively Fe2O3was formed, in AISI 316 stainless steel some Cr2O3persisted and Fe3O4was mainly formed, which means that AISI 316 stainless steel is more resistant to oxidation after the breakdown.


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