Transient Behavior of a Cavitating Centrifugal Pump at Rapid Change in Operating Conditions—Part 1: Transient Phenomena at Opening/Closure of Discharge Valve

1999 ◽  
Vol 121 (4) ◽  
pp. 841-849 ◽  
Author(s):  
T. Tanaka ◽  
H. Tsukamoto

A series of studies on the dynamic characteristics of noncavitating centrifugal pumps were extended to the cavitating case. An experimental study was carried out on the transient behavior of a cavitating centrifugal pump at the sudden opening/closure of the discharge valve. Cavitation behavior in the centrifugal pump was visualized during the transient period by using high speed video camera, and instantaneous pressure and flowrate were measured at the pump suction and discharge section with rotational speed during the transient period. Unsteady pressure, as well as flowrate, was related to the time-dependent cavitation behavior. As a result of the present study, pressure and flowrate fluctuations were found to occur due to oscillating cavitation or water column separation at rapid transient operations.

1999 ◽  
Vol 121 (4) ◽  
pp. 850-856 ◽  
Author(s):  
T. Tanaka ◽  
H. Tsukamoto

In the 1st report, the dynamic behavior of a cavitating centrifugal pump was related to the transient phenomena at the sudden opening/closure of the discharge valve. In this paper, the experimental study was extended to the transient behavior of the cavitating centrifugal pump at rapid starting/stopping of the pump. Unsteady pressures and flowrate were related to time-dependent cavitation behavior in a similar manner as for the rapid operation of the discharge valve. As a result of the present study, pressure fluctuations were found to occur due to water column separation at the sudden stop of the pump similarly to pressure oscillations associated with the sudden closure of the discharge valve. Moreover, the experimental results on the transient behavior at pump startup indicated that the transient fluctuations of delivery pressure and discharge flowrate are caused by oscillating cavitation similarly to the ones occurring at the opening of the discharge valve.


Author(s):  
XiaoMei Guo ◽  
ZuChao Zhu ◽  
BaoLing Cui ◽  
Yi Li

AbstractDesigning inducer is one of the effective ways to improve the suction performance of high-speed centrifugal pumps. The operation condition including rotational speeds can affect the internal flow and external performance of high-speed centrifugal pumps with an inducer. In order to clarify the rotating cavitation performance of a centrifugal pump with a splitter-bladed inducer under different rotational speed, a centrifugal pump with a splitter-bladed inducer is investigated in the work. By using Rayleigh–Plesset equations and Mixture model, the cavitation flow of centrifugal pump is numerically simulated, as well as the external performance experimental test is carried out. It is found that the cavitation area increases with the rotational speeds. The location of the passage where cavitation is easy to appear is explored. Asymmetric cavitation behavior is observed. That, the trail of the inducer is easy to take cavitation when the rotational speed is increased to a degree, is also observed. The trend of


1999 ◽  
Vol 121 (4) ◽  
pp. 857-865 ◽  
Author(s):  
T. Tanaka ◽  
H. Tsukamoto

Analytical studies were developed on the transient behavior of a cavitating centrifugal pump during the transient operations, including the sudden opening/closure of the discharge valve and the pump startup/shutdown. In order to investigate the mechanism of the low cycle oscillations of both the pressure and the flowrate at a rapid change of the pump system conditions, an unsteady flow analysis was made for the cavitating pump-system by assuming the transient pump performance to be quasi-steady. The calculated unsteady pressure and flowrate during the transient period agree with the corresponding measured time histories. It is shown that the fluctuations of delivery pressure and discharge flowrate at pump rapid startup or sudden valve opening are caused by peculiar oscillating cavitation dynamics inside the pump at rapid increase in flowrate, while the fluctuations at pump rapid shutdown or sudden valve closure are related to the collapse of cavitation bubbles or water column separation in the suction pipe at rapid decrease in flowrate. Moreover, the occurrence of transient fluctuations in pressure and flowrate was predicted by examining the critical condition which creates the occurrence of two different flow mechanisms i.e., (A) oscillating cavitation and (B) water column separation including also the collapse of the cavitation bubbles. These flow mechanisms were represented with two flow models i.e., (A) unsteady cavitating flow incorporating effects of cavitation compliance and mass flow gain factor and expressed by a set of ordinary differential equations solved with the Cardano Method and (B) water-hammer type model including Discrete Free Gas Model and solved with method of characteristics. The calculated critical conditions for the occurrence of the oscillating cavitation and water column separation agree qualitatively with measured ones.


2017 ◽  
Vol 9 (1) ◽  
pp. 168781401668529 ◽  
Author(s):  
Wen-wu Song ◽  
Li-chao Wei ◽  
Jie Fu ◽  
Jian-wei Shi ◽  
Xiu-xin Yang ◽  
...  

The backflow vortexes at the suction connection in high-speed centrifugal pumps have negative effect on the flow field. Setting an orifice plate in front of the inducer is able to decrease the negative effect caused by backflow vortexes. The traditional plate is able to partially control the backflow vortexes, but a small part of the vortex is still in the inlet and the inducer. Four new types of orifice plates were created, and the control effects on backflow vortexes were analyzed. The ANSYS-CFX software was used to numerically simulate a high-speed centrifugal pump. The variations of streamline and velocity vectors at the suction connection were analyzed. Meanwhile, the effects of these plates on the impeller pressure and the internal flow field of the inducer were analyzed. Numerically, simulation and experimental data analysis methods were used to compare the head and efficiency of the high-speed pumps. The results show that the C-type orifice plate can improve the backflow vortex, reduce the low-pressure area, and improve the hydraulic performance of the high-speed pump.


Author(s):  
Guohui Cong ◽  
Ling Zhang

Environmental protection requirement is more and more critical now, and it increases the request to prevent dangerous liquid to leak outside in nuclear power plant too. Centrifugal pumps are the most important active equipments in nuclear power plant, but there is a shaft clearance between rotor and stator of centrifugal pump. The shaft clearance can lead pumped fluid to the outside, so the environment may be polluted by the leakage. In some critical conditions such as transferring high radioactive fluid in the pump, the leakage shall be totally forbidden. So solutions have to be found to make centrifugal pumps totally leak-free for applications in nuclear power plant. Normally there are three leak-free technologies for centrifugal pumps: mechanical seal with auxiliary system, canned motor and magnetic drive. In this paper, all the three leak-free technologies and some of their applications in EPR 3rd generation PWR nuclear power plants are presented and discussed. The results show that in EPR nuclear power plant, canned motor pumps can be preferably used for strict environmental requirement of leak-free if the pump power and operating conditions are applicable. For other conditions, pumps with double mechanical seal can also be used with additional sealing water system support. For centrifugal pumps with magnetic drive are not so applicable in high pressure condition, and the safety aspect is weaker than canned motor pumps, generally they are not used in EPR nuclear power plant at present.


Author(s):  
Munther Y. Hermez ◽  
Badih A. Jawad ◽  
Liping Liu ◽  
Vernon Fernandez ◽  
Kingman Yee ◽  
...  

The present work aims to numerically study the inlet flow recirculation and modified impeller interaction in a centrifugal pump. An optimization of modified shrouded impeller with curved disk arrangement to suppress the unsteady flow recirculation is pursued. This modification will enhance the impeller characteristics with a wider operation range at both low and high flow rates in a high speed centrifugal pump type. The unstable flow in the centrifugal pumps is a common problem that leads to damage in the pump’s internal parts, consequently increases the operating cost. At certain flow rates, generally below the Best Efficiency Point (BEP), all centrifugal pumps are subject to internal recirculation occurs at the suction and discharge areas of the impeller. For decades, experimental work has been done to investigate the complex three-dimensional flow within centrifugal pumps impellers, before computational work gains momentum due to advancement of computing power and improved numerical codes. In this study the impeller with a curved disk arrangement has been investigated by using a three-dimensional Navier-Stokes code with a standard k-ε turbulence model. The purpose is to evaluate and select the optimum impeller modification that would increase the pump suction flow rate range. Three-dimensional numerical Computational Fluid Dynamics (CFD) tools are used to simulate flow field characteristics inside the centrifugal pump and provide critical hydraulic design information. In the present work, ANSYS v.16.1 Fluent solver is used to analyze the pressure and velocity distributions inside impeller suction and discharge passages. The ultimate goal of this study is to manufacture and validate the most optimized and efficient centrifugal pump impeller with a curved disk. The best case curve identifies the highest increase of total pressure difference by 22.1%, and highest efficiency by 92.3% at low flowrates.


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
S. Duplaa ◽  
O. Coutier-Delgosha ◽  
A. Dazin ◽  
G. Bois

The start-up of rocket engine turbopumps is generally performed in a few seconds or even less. It implies that these pumps reach their nominal operating conditions after a few rotations only. During the start-up, the flow evolution within the pump is governed by transient phenomena, based mainly on the flow rate and rotation speed increase. Significant pressure fluctuations, which may result in the development of cavitation, are observed. A centrifugal impeller whose transient behavior during start-ups has been detailed in a previous publication is considered. Three different cases of fast start-ups have been identified according the final operating point (Duplaa et al., 2010, “Experimental Study of a Cavitating Centrifugal Pump During Fast Start-Ups,” ASME J. Fluids Eng., 132(2), p. 021301). The aim of this paper is to analyze the evolution during the start-ups of the local amount of vapor in the blade to blade channels of the pump by fast X-ray imaging. This technique has enabled to calculate the time-evolution of the fluid density within the pump, which appears to be correlated with pressure time-evolutions. For each investigated start-up, X-ray measurements have been performed at three different sections of the impeller height. For each investigated start-up and section tested, measurements have been performed for several initial positions of the impeller, to estimate the measurement uncertainty, and to obtain records from different beam angles, like in tomography.


2010 ◽  
Vol 132 (2) ◽  
Author(s):  
S. Duplaa ◽  
O. Coutier-Delgosha ◽  
A. Dazin ◽  
O. Roussette ◽  
G. Bois ◽  
...  

The startup of rocket engine turbopumps is generally performed only in a few seconds. It implies that these pumps reach their nominal operating conditions after only a few rotations. During these first rotations of the blades, the flow evolution in the pump is governed by transient phenomena, based mainly on the flow rate and rotation speed evolution. These phenomena progressively become negligible when the steady behavior is reached. The pump transient behavior induces significant pressure fluctuations, which may result in partial flow vaporization, i.e., cavitation. An existing experimental test rig has been updated in the LML Laboratory (Lille, France) for the startups of a centrifugal pump. The study focuses on the cavitation induced during the pump startup. Instantaneous measurement of torque, flow rate, inlet and outlet unsteady pressures, and pump rotation velocity enable to characterize the pump behavior during rapid starting periods. Three different types of fast startup behaviors have been identified. According to the final operating point, the startup is characterized either by a single drop of the delivery static pressure, by several low-frequency drops, or by a water hammer phenomenon that can be observed in both the inlet and outlet of the pump. A physical analysis is proposed to explain these three different types of transient flow behavior.


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