The Unsteady Pressure Field in a High Specific Speed Centrifugal Pump Impeller—Part II: Transient Hysteresis in the Characteristic

1999 ◽  
Vol 121 (3) ◽  
pp. 627-632 ◽  
Author(s):  
Kevin A. Kaupert ◽  
Thomas Staubli

Hysteresis in a pump characteristic results from instability phenomena involving complex three dimensional flow with recirculation. The unsteady flow field on the top and bottom branches of a hysteresis loop in a high specific speed (ωs = 1.7) centrifugal pump characteristic was experimentally evaluated. A hypothesis for recirculation zones and prerotation as power dissipaters is proposed for explaining the discrepancy in the pressure and shaft power hysteresis. The experimental investigation was performed in both the rotating and stationary frame. In the rotating frame 25 miniature pressure transducers mounted in an impeller blade passage were sampled with a telemetry system. In the stationary frame a fast response probe was implemented. The changing impeller flow field manifested itself between the two branches of the hysteresis with increasing stochastic pressure fluctuations. Using this information the position, size, and strength of the impeller recirculation was quantitatively determined. Theoretically the rate of change of useful hydraulic power in the hysteresis regime during transient pump operation was found to be a function of throttling rate. Quasi-steady behavior existed for slow throttling, |dφ/dt| < 0.005 s−1. A second-order nonlinear dependence on the throttle rate was determined for the change of useful flow power during the commencement/cessation of the impeller recirculation.

Author(s):  
Can Kang ◽  
Ning Mao ◽  
Chen Pan ◽  
Yang Zhu ◽  
Bing Li

A low-specific-speed centrifugal pump equipped with long and short blades is studied. Emphasis is placed on the pump performance and inner flow characteristics at low flow rates. Each short blade is intentionally shifted towards the back surface of the neighboring long blade, and the outlet parts of the short blades are uniformly shortened. Unsteady numerical simulation is conducted to disclose inner flow patterns associated with the modified design. Thereby, a comparison is enabled between the two schemes featured by different short blades. Both practical operation data and numerical results support that the deviation and cutting of the short blades can eliminate the positive slope of pump head curve at low flow rates. Therefore, the modification of short blades improves the pump operation stability. Due to the shortening of the outlet parts of the short blades, velocity distributions between impeller outlet and radial diffuser inlet exhibit explicitly altered circumferential flow periodicity. Pressure fluctuations in the radial diffuser are complex in terms of diversified periodicity and amplitudes. Flow rate influences pressure fluctuations in the radial diffuser considerably. As flow rate decreases, the regularity of the orbit of hydraulic loads exerted upon the impeller collapses while hydraulic loads exerted upon the short blades remain circumferentially periodic.


2020 ◽  
Vol 12 (9) ◽  
pp. 168781402096063
Author(s):  
Xiaorui Cheng ◽  
Tianpeng Li ◽  
Peng Wang

In order to study the influence of blade outlet cutting width on hydrodynamic excitation noise of the centrifugal pump with low specific speed, five schemes are used to perform V-shaped cutting on the outlet of the impeller blade are studied in this study. Based on Lighthill acoustic analogy, combining computational fluid dynamics and computational acoustics, RNG k-ε turbulence model is used to calculate internal unsteady flow field of the centrifugal pump, and the acoustic solution is based on the flow field calculation. The results show that the pressure pulsation can reflect the sound pressure level to a certain extent; proper cutting of the blade outlet can improve the flow state of the rear cavity of the centrifugal pump and make the flow uniform; the V-shaped cutting of the blade outlet also can reduce the dynamic and static interference between the impeller outlet and the volute tongue, effectively reducing the sound pressure level of the internal sound field, when the blade outlet cutting width is a/ b2 = 33.33%, the inlet sound pressure level and the outlet sound pressure level are decreased by 4.8% and 7.2%, respectively. In terms of internal sound field, the sound pressure level at the outlet of the pump is obviously higher than that at the inlet.


1999 ◽  
Vol 121 (3) ◽  
pp. 621-626 ◽  
Author(s):  
Kevin A. Kaupert ◽  
Thomas Staubli

An experimental investigation is presented regarding the unsteady pressure field within a high specific speed centrifugal pump impeller (ωs = 1.7) which operated in a double spiral volute. For this, twenty-five piezoresistive pressure transducers were mounted within a single blade passage and sampled in the rotating impeller frame with a telemetry system. The influence of varying volume flux on the pressure transducers was evaluated in terms of pressure fluctuation magnitudes and phase differences. The magnitude information reveals that the pressure fluctuations from the impeller-volute interaction grew as the volume flux became further removed from the best efficiency point and as the trailing edge of the impeller blade was approached. These fluctuations reached 35% of the pump head in deep part load. The upstream influence of the volute steady pressure field dominates the unsteady pressure field within the impeller at all off design load points. Acquired signal phase information permits the identification of the pressure field unsteadiness within the impeller passage as fundamentally synchronized simultaneously with the volute tongue passing frequency. Special emphasis was placed on the volume flux regime where the pump and impeller pressure discharge characteristic undergo hysteresis, as impeller inlet and outlet recirculation commence and cease. A synthesis of the rotating transducers was performed to obtain unsteady blade loading parameters. The value of the unsteady lift coefficient varies on the order of 200% for a single blade in part load operation (at 45% bep), an abrupt fluctuation occurring as the fore running blade suction side passes a volute tongue. The unsteady moment coefficient and center of pressure are also shown to vary significantly during the impeller-volute tongue interaction.


2012 ◽  
Vol 152-154 ◽  
pp. 935-939 ◽  
Author(s):  
Qiang Fu ◽  
Shou Qi Yuan ◽  
Rong Sheng Zhu

In order to study the rules of pressure fluctuation and the radial force under different positions in a centrifugal pump with low specific speed, and to find the relationship between each other, the three-dimensional ,unsteady Reynolds-averaged Navier-stokes equations with shear stress transport turbulent models were solved. The pressure fluctuation was obtained. The results showed that the pressure fluctuations were visible. The pressure fluctuations in the volute were relatively low at the design flow rate condition. The blade passing frequency dominates the pressure fluctuations, high frequency contents were found on the outlet of impeller but no high frequency information occured in casing. The radial force on the impeller was unsteady especially at the small flow rate.


Author(s):  
M DaqiqShirazi ◽  
R Torabi ◽  
A Riasi ◽  
SA Nourbakhsh

In this paper, the flow in the impeller sidewall gap of a low specific speed centrifugal pump is analyzed to study the effect of wear ring clearance and the resultant through-flow on flow field in this cavity and investigate the overall efficiency of the pump. Centrifugal pumps are commonly subject to a reduction in the flow rate and volumetric efficiency due to abrasive liquids or working conditions, since the wear rings are progressively worn, the internal leakage flow is increased. In the new operating point, the overall efficiency of the pump cannot be predicted simply by using the pump characteristic curves. The flow field is simulated with the use of computational fluid dynamics and the three-dimensional full Navier–Stokes equations are solved using CFX software. In order to verify the numerical simulations, static pressure field in volute casing and pump performance curves are compared with the experimental measurements. The results show that, for the pump with minimum wear ring clearance, the disk friction efficiency is the strongest factor that impairs the overall efficiency. Therefore, when the ring clearance is enlarged more than three times, although volumetric efficiency decreases effectively but the reduction in overall efficiency is remarkably smaller due to improvement in the disk friction losses.


Author(s):  
F.-K. Benra ◽  
H. J. Dohmen ◽  
M. Sommer

The composition of sewage water with partially large portions of fibers and solids requires a special pump design, in order to avoid operational disturbances by clogging. In most applications for sewage water transport, single-stage pumps with single-blade impellers are used. With this special impeller geometry largest flow channels can be realized. So fibers and solids up to an appropriate size can be transported by the pump. This minimum impeller blade number however brings disadvantages for pump operation. The development of a pressure and a suction surface of the blade gives an asymmetric pressure distribution at the perimeter of the rotor outlet and a periodically unsteady flow field arises. In a numerical approach the time accurate flow in a single-blade centrifugal pump has been calculated by solving the 3-dimensional time dependent Reynolds averaged Navier-Stokes equations (URANS) in a wide range of pump operation. The investigation of the flow included all details between suction flange and pressure flange of the pump. The numerical results show a strong dependence from impeller position for all flow parameters. For the investigated operating points strong vortices have been obtained at particular impeller positions. Experimental results have been used to verify the numerical results of time dependent flow in the single-blade pump. The computed flow field has been compared to results which were obtained from optical measurements of flow velocities by Particle Image Velocimetry at different impeller positions. A very good qualitative agreement between measurements and calculations has been obtained for all investigated operating points.


Author(s):  
Henrique M. P. Rosa ◽  
Bruno S. Emerick

ABSTRACT The present paper aims to present the analysis and comparison of results of computational simulations using Computational Fluids Dynamics (CFD) in impellers of centrifugal pump. Three impellers were simulated: 1) original impeller, 2) original impeller with splitter blades at outlet; 3) original impeller with splitter blades at inlet. The splitters occupied 30% of the length of the main blades. They were simulated using the ANSYS-CFX software system in 1500 rpm rotational speed and at different flow rates. The turbulence model assumed was the Shear Stress Transport (SST). The results were used to build impeller blade head curves, besides the presentation of pressure distribution and streamline behaviour inside the impeller. It was verified that the insertion of the splitter blades reduced the impeller blade head, mainly the impeller with outlet splitter, whose reduction was more intense.


Sign in / Sign up

Export Citation Format

Share Document