A Variable Heat Flux Model of Heat Transfer in Grinding: Model Development

1995 ◽  
Vol 117 (2) ◽  
pp. 473-478 ◽  
Author(s):  
T.-C. Jen ◽  
A. S. Lavine
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Thermal Damage ◽  
Transfer Problem ◽  
Model Development ◽  
Matching Condition ◽  
Heat Fluxes ◽  
Grinding Process ◽  
Flux Model ◽  
Improved Model

In any grinding process, thermal damage is one of the main limitations to accelerating the completion of the product while maintaining high quality. Therefore, the objective of the present study is to understand the thermal behavior in the grinding process and possibly achieve the ultimate goal of avoiding thermal damage in the grinding process. A model previously developed is improved to analyze the heat transfer mechanisms in the grinding process. Heat generated at the interface between the abrasive grains and workpiece (i.e., the wear flat area) is considered. A conjugate heat transfer problem is then solved to predict the temperature in the grinding zone. In the previous model, all the heat fluxes were assumed to be uniformly distributed along the grinding zone. This led to a contradiction in the temperature matching condition. This reveals that the heat fluxes into each of the various materials are not uniform along the grinding zone. An improved model, accounting for the variation of the heat fluxes along the grinding zone, is presented. The temperature and heat flux distributions along the grinding zone are presented, along with comparisons to previous theoretical results.

A Variable Heat Flux Model of Heat Transfer in Grinding With Boiling

1996 ◽  
Vol 118 (2) ◽  
pp. 463-470 ◽  
Author(s):  
T.-C. Jen ◽  
A. S. Lavine
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Temperature Distribution ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Film Boiling ◽  
Grinding Fluid ◽  
Flux Model ◽  
Background Temperature ◽  
Heat Flux Model

In grinding processes, the grinding fluid is used to suppress the temperature rise in the grinding zone. Under some circumstances, the grinding fluid may undergo film boiling in the grinding zone, causing the workpiece temperature to rise significantly. The onsets of nucleate boiling and film boiling in the grinding zone are investigated in the present study. A model of heat transfer in grinding was previously developed (Jen and Lavine, 1995), which predicts the temperature and heat fluxes in the grinding zone. With some modification, this model is used here to predict the occurrence of film boiling of the grinding fluid. The dependence of the workpiece background temperature on the various grinding parameters is explored. The workpiece background temperature distribution along the grinding zone, and comparisons with experimental results, are presented.

scholarly journals Assessing IDDES-Based Wall-Modeled Large-Eddy Simulation (WMLES) for Separated Flows with Heat Transfer

Fluids ◽  
2021 ◽  
Vol 6 (7) ◽  
pp. 246
Author(s):  
Rozie Zangeneh
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Large Eddy Simulation ◽  
Skin Friction ◽  
Heat Fluxes ◽  
Separated Flows ◽  
Detached Eddy Simulation ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Isothermal Wall

The Wall-modeled Large-eddy Simulation (WMLES) methods are commonly accompanied with an underprediction of the skin friction and a deviation of the velocity profile. The widely-used Improved Delayed Detached Eddy Simulation (IDDES) method is suggested to improve the prediction of the mean skin friction when it acts as WMLES, as claimed by the original authors. However, the model tested only on flow configurations with no heat transfer. This study takes a systematic approach to assess the performance of the IDDES model for separated flows with heat transfer. Separated flows on an isothermal wall and walls with mild and intense heat fluxes are considered. For the case of the wall with heat flux, the skin friction and Stanton number are underpredicted by the IDDES model however, the underprediction is less significant for the isothermal wall case. The simulations of the cases with intense wall heat transfer reveal an interesting dependence on the heat flux level supplied; as the heat flux increases, the IDDES model declines to predict the accurate skin friction.

Experimental investigation of wall heat transfer due to spray combustion in a high-pressure/high-temperature vessel

2021 ◽  
pp. 146808742110072
Author(s):  
Karri Keskinen ◽  
Walter Vera-Tudela ◽  
Yuri M Wright ◽  
Konstantinos Boulouchos
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
High Temperature ◽  
High Speed ◽  
Transfer Problem ◽  
Wall Heat Transfer ◽  
Gas Temperature ◽  
Reference Case ◽  
High Pressure High Temperature

Combustion chamber wall heat transfer is a major contributor to efficiency losses in diesel engines. In this context, thermal swing materials (adapting to the surrounding gas temperature) have been pinpointed as a promising mitigative solution. In this study, experiments are carried out in a high-pressure/high-temperature vessel to (a) characterise the wall heat transfer process ensuing from wall impingement of a combusting fuel spray, and (b) evaluate insulative improvements provided by a coating that promotes thermal swing. The baseline experimental condition resembles that of Spray A from the Engine Combustion Network, while additional variations are generated by modifying the ambient temperature as well as the injection pressure and duration. Wall heat transfer and wall temperature measurements are time-resolved and accompanied by concurrent high-speed imaging of natural luminosity. An investigation with an uncoated wall is carried out with several sensor locations around the stagnation point, elucidating sensor-to-sensor variability and setup symmetry. Surface heat flux follows three phases: (i) an initial peak, (ii) a slightly lower plateau dependent on the injection duration, and (iii) a slow decline. In addition to the uncoated reference case, the investigation involves a coating made of porous zirconia, an established thermal swing material. With a coated setup, the projection of surface quantities (heat flux and temperature) from the immersed measurement location requires additional numerical analysis of conjugate heat transfer. Starting from the traces measured beneath the coating, the surface quantities are obtained by solving a one-dimensional inverse heat transfer problem. The present measurements are complemented by CFD simulations supplemented with recent rough-wall models. The surface roughness of the coated specimen is indicated to have a significant impact on the wall heat flux, offsetting the expected benefit from the thermal swing material.

Heat Transfer to Supercritical Water in Vertical Annular Channel and 3-Rod Bundle

2009 ◽  
Author(s):  
V. G. Razumovskiy ◽  
Eu. N. Pis’mennyy ◽  
A. Eu. Koloskov ◽  
I. L. Pioro
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Supercritical Water ◽  
Annular Channel ◽  
Heat Fluxes ◽  
Inlet Temperature ◽  
Outlet Temperature ◽  
Rod Bundle ◽  
Temperature Regimes ◽  
Outside Diameter

The results of heat transfer to supercritical water flowing upward in a vertical annular channel (1-rod channel) and tight 3-rod bundle consisting of the tubes of 5.2-mm outside diameter and 485-mm heated length are presented. The heat-transfer data were obtained at pressures of 22.5, 24.5, and 27.5 MPa, mass flux within the range from 800 to 3000 kg/m2·s, inlet temperature from 125 to 352°C, outlet temperature up to 372°C and heat flux up to 4.6 MW/m2 (heat flux rate up to 2.5 kJ/kg). Temperature regimes of the annular channel and 3-rod bundle were stable and easily reproducible within the whole range of the mass and heat fluxes, even when a deteriorated heat transfer took place. The data resulted from the study could be applicable for a reference estimation of heat transfer in future designs of fuel bundles.

Heat Transfer Enhancement in Compact Phase Change Microchannel Heat Exchangers for High Flux Laser Diodes

2018 ◽  
Author(s):  
Jensen Hoke ◽  
Todd Bandhauer ◽  
Jack Kotovsky ◽  
Julie Hamilton ◽  
Paul Fontejon
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Phase Change ◽  
Flow Boiling ◽  
Laser Diodes ◽  
High Heat ◽  
Heat Fluxes ◽  
High Heat Flux ◽  
Maximum Heat ◽  
Average Maximum

Liquid-vapor phase change heat transfer in microchannels offers a number of significant advantages for thermal management of high heat flux laser diodes, including reduced flow rates and near constant temperature heat rejection. Modern laser diode bars can produce waste heat loads >1 kW cm−2, and prior studies show that microchannel flow boiling heat transfer at these heat fluxes is possible in very compact heat exchanger geometries. This paper describes further performance improvements through area enhancement of microchannels using a pyramid etching scheme that increases heat transfer area by ∼40% over straight walled channels, which works to promote heat spreading and suppress dry-out phenomenon when exposed to high heat fluxes. The device is constructed from a reactive ion etched silicon wafer bonded to borosilicate to allow flow visualization. The silicon layer is etched to contain an inlet and outlet manifold and a plurality of 40μm wide, 200μm deep, 2mm long channels separated by 40μm wide fins. 15μm wide 150μm long restrictions are placed at the inlet of each channel to promote uniform flow rate in each channel as well as flow stability in each channel. In the area enhanced parts either a 3μm or 6μm sawtooth pattern was etched vertically into the walls, which were also scalloped along the flow path with the a 3μm periodicity. The experimental results showed that the 6μm area-enhanced device increased the average maximum heat flux at the heater to 1.26 kW cm2 using R134a, which compares favorably to a maximum of 0.95 kw cm2 dissipated by the plain walled test section. The 3μm area enhanced test sections, which dissipated a maximum of 1.02 kW cm2 showed only a modest increase in performance over the plain walled test sections. Both area enhancement schemes delayed the onset of critical heat flux to higher heat inputs.

Radiation and Convection Heat Transfer in a Porous Bed

1968 ◽  
Vol 90 (1) ◽  
pp. 51-54 ◽  
Author(s):  
W. A. Beckman
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Collection Efficiency ◽  
Convection Heat Transfer ◽  
Heat Fluxes ◽  
Fluid Temperature ◽  
Radiation Heat ◽  
Radiation Heat Flux ◽  
Flowing Fluid ◽  
Porous Bed

The one-dimensional steady-state temperature distribution within an isotropic porous bed subjected to a collimated and/or diffuse radiation heat flux and a transparent flowing fluid has been determined by numerical methods. The porous bed was assumed to be nonscattering and to have a constant absorption coefficient. Part of the radiation absorbed by the porous bed is reradiated and the remainder is transferred to the fluid by convection. Due to the assumed finite volumetric heat transfer coefficient, the bed and fluid have different temperatures. A bed with an optical depth of six and with a normal incident collimated radiation heat flux was investigated in detail. The radiation incident on the bed at the fluid exit was assumed to originate from a black surface at the fluid exit temperature. The investigation covered the range of incident diffuse and collimated radiation heat fluxes expected in a nonconcentrating solar energy collector. The results are presented in terms of a bed collection efficiency from which the fluid temperature rise can be calculated.

Experimental Study of Heat Transfer to Supercritical Pressure Water Flowing in a 2×2 Rod Bundle

2014 ◽  
Author(s):  
Han Wang ◽  
Qincheng Bi ◽  
Linchuan Wang ◽  
Haicai Lv ◽  
Laurence K. H. Leung
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Flux ◽  
Pressure Drop ◽  
Wall Temperature ◽  
Mass Flux ◽  
Heat Fluxes ◽  
Outer Diameter ◽  
Square Channel ◽  
Rod Bundle

An experiment has recently been performed at Xi’an Jiaotong University to study the wall temperature and pressure drop at supercritical pressures with upward flow of water inside a 2×2 rod bundle. A fuel-assembly simulator with four heated rods was installed inside a square channel with rounded corner. The outer diameter of each heated rod is 8 mm with an effective heated length of 600 mm. Experimental parameters covered the pressure of 23–28 MPa, mass flux of 350–1000 kg/m2s and heat flux on the rod surface of 200–1000 kW/m2. According to the experimental data, it was found that the circumferential wall temperature distribution of a heated rod is not uniform. The temperature difference between the maximum and the minimum varies with heat flux and/or mass flux. Heat transfer characteristics of supercritical water in bundle were discussed with respect to various heat fluxes. The effect of heat flux on heat transfer in rod bundles is similar with that in tubes or annuli. In addition, flow resistance reflected in the form of pressure loss has also been studied. Experimental results showed that the total pressure drop increases with bulk enthalpy and mass flux. Four heat transfer correlations developed for supercritical pressures water were compared with the present test data. Predictions of Jackson correlation agrees closely with the experimental data.

Mixed Convection in a Vertical Parallel Plate Microchannel With Asymmetric Wall Heat Fluxes

2006 ◽  
Vol 129 (8) ◽  
pp. 1091-1095 ◽  
Author(s):  
Mete Avcı ◽  
Orhan Aydın
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Mixed Convection ◽  
Convective Heat Transfer ◽  
Parallel Plate ◽  
Temperature Jump ◽  
Velocity Slip ◽  
Heat Fluxes ◽  
Limiting Case ◽  
Convection Parameter

In this study, exact analytical results are presented for fully developed mixed convective heat transfer of a Newtonian fluid in an open-ended vertical parallel plate microchannel with asymmetric wall heating at uniform heat fluxes. The velocity slip and the temperature jump at the wall are included in the formulation. The effects of the modified mixed convection parameter, Grq∕Re, the Knudsen number, Kn, and the ratio of wall heat flux, rq=q1∕q2, on the microchannel hydrodynamic and thermal behaviors are determined. Finally, a Nu=f(Grq∕Re,Kn,rq) expression is developed. For, the limiting case of Kn=0, the results are found to be in an excellent agreement with those in the existing literature.

Sign in / Sign up

Export Citation Format

Share Document