Friction Damping of Hollow Airfoils: Part II—Experimental Verification

1998 ◽  
Vol 120 (1) ◽  
pp. 126-130 ◽  
Author(s):  
Y. M. EL-Aini ◽  
B. K. Benedict ◽  
W.-T. Wu

The use of hollow airfoils in turbomachinery applications, in particular fans and turbines, is an essential element in reducing the overall engine weight. However, state-of-the-art airfoil geometries are of low aspect ratio and exhibit unique characteristics associated with plate like modes. These modes are characterized by a chordwise form of bending and high modal density within the engine operating speed range. These features combined with the mistuning effects resulting from manufacturing tolerances make accurate frequency and forced response predictions difficult and increase the potential for High Cycle Fatigue (HCF) durability problems. The present paper summarizes the results of an experimental test program on internal damping of hollow bladelike specimens. Friction damping is provided via sheet metal devices configured to fit within a hollow cavity with various levels of preload. The results of the investigation indicate that such devices can provide significant levels of damping, provided the damper location and preload is optimized for the modes of concern. The transition of this concept to actual engine hardware would require further optimization with regard to wear effects and loss of preload particularly in applications where the preload is independent of rotational speed. Excellent agreement was achieved between the experimental results and the analytical predictions using a microslip friction damping model.

Author(s):  
Yehia M. El-Aini ◽  
Barry K. Benedict ◽  
Wen-Te Wu

The use of hollow airfoils in turbomachinery applications, in particular fans and turbines, is an essential element in reducing the overall engine weight. However, state–of–the–art airfoil geometries are of low aspect ratio and exhibit unique characteristics associated with plate–like modes. These modes are characterized by a chordwise form of bending and high modal density within the engine operating speed range. These features combined with the mistuning effects resulting from manufacturing tolerances make accurate frequency and forced response predictions difficult and increase the potential for High Cycle Fatigue (HCF) durability problems. The present paper summarizes the results of an experimental test program on internal damping of hollow blade–like specimens. Friction damping is provided via sheet metal devices configured to fit within a hollow cavity with various levels of preload. The results of the investigation indicate that such devices can provide significant levels of damping provided the damper location and preload is optimized for the modes of concern. The transition of this concept to actual engine hardware would require further optimization with regard to wear effects and loss of preload particularly in applications where the preload is independent of rotational speed. Excellent agreement was achieved between the experimental results and the analytical predictions using a micro–slip friction damping model.


Author(s):  
Stefano Zucca ◽  
Christian M. Firrone ◽  
Muzio Gola

In turbomachinery, the complete detuning of turbine blades in order to avoid high cycle fatigue damage due to resonant vibration is often unfeasible due to the high modal density of bladed disks. To obtain reliable predictions of resonant stress levels of turbine blades, accurate modelling of friction damping is mandatory. One of the most common sources of friction damping in turbine blades is the blade root, where energy is dissipated by friction due to microslip between the blade and the disk contact surfaces held in contact by the centrifugal force acting on the blade. In this paper a method is presented to compute the friction forces occurring at blade root joints and to evaluate their effect on the blade dynamics. The method is based on an upgraded version of the state-of-the-art contact model, currently used for the non-linear dynamic analysis of turbine blades. The upgraded contact model is implemented in a numerical solver based on the harmonic balance method able to compute the steady-state dynamic response of turbine blades. The proposed method allows solving the static and the dynamic balance equations of the blade and of the disk, without any preliminary static analysis to compute the static loads acting at the contact interfaces.


Author(s):  
M J Desforges ◽  
J E Cooper ◽  
J R Wright

Tracking the aeroelastic modes of an aircraft through changing flight conditions is an essential element of flight flutter testing, which is made difficult by corrupted data and high modal density. The modal assurance criterion (MAC), a method of evaluating the consistency of two modal vectors, is shown to simplify the mode tracking procedure by putting a numerical value on the correlation between pairs of modes identified at consecutive flight conditions. Representation of the resulting MAC values as a colour map gives a clear visual indication of modal consistency. An automated approach to mode tracking is introduced and shown to work on aircraft-type systems, over significant changes in flight condition up to and beyond the flutter speed. Some potential problems of a practical implementation are discussed.


2011 ◽  
Vol 189-193 ◽  
pp. 1914-1917
Author(s):  
Lin Ji

A key assumption of conventional Statistical Energy Analysis (SEA) theory is that, for two coupled subsystems, the transmitted power from one to another is proportional to the energy differences between the mode pairs of the two subsystems. Previous research has shown that such an assumption remains valid if each individual subsystem is of high modal density. This thus limits the successful applications of SEA theory mostly to the regime of high frequency vibration modeling. This paper argues that, under certain coupling conditions, conventional SEA can be extended to solve the mid-frequency vibration problems where systems may consist of both mode-dense and mode-spare subsystems, e.g. ribbed-plates.


Author(s):  
Lionel Oddo ◽  
Bernard Laulagnet ◽  
Jean-louis Guyader

Abstract The aim of this paper is to study the sound radiation by a cylindrical shell internally coupled with mechanical structures of high modal density. The model is based on a mobility technique. The numerical results show a smoothing of the cylinder’s velocity and radiation spectra associated with an increase of the apparent damping. The use of the S.E.A. method allows us to calculate an additional structural damping of the shell, equivalent to the effect of the internal structures.


Author(s):  
Adam Koscso ◽  
E. P. Petrov

Abstract One of the major sources of the damping of the forced vibration for bladed disk structures is the micro-slip motion at the contact interfaces of blade-disk joints. In this paper, the modeling strategies of nonlinear contact interactions at blade roots are examined using high-fidelity modelling of bladed disk assemblies and the nonlinear contact interactions at blade-disk contact patches. The analysis is performed in the frequency domain using multiharmonic harmonic balance method and analytically formulated node-to-node contact elements modelling frictional and gap nonlinear interactions. The effect of the number, location and distribution of nonlinear contact elements are analyzed using cyclically symmetric bladed disks. The possibility of using the number of the contact elements noticeably smaller than the total number of nodes in the finite element mesh created at the contact interface for the high-fidelity bladed disk model is demonstrated. The parameters for the modeling of the root damping are analysed for tuned and mistuned bladed disks. The geometric shapes of blade roots and corresponding slots in disks cannot be manufactured perfectly and there is inevitable root joint geometry variability within the manufacturing tolerances. Based on these tolerances, the extreme cases of the geometry variation are defined and the assessment of the possible effects of the root geometry variation on the nonlinear forced response are performed based on a set of these extreme cases.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Christopher E. Meinzer ◽  
Joerg R. Seume

Abstract Aerodynamic damping is the key parameter to determine the stability of vibrating blade rows in turbomachinery design. Both, the assessments of flutter and forced response vibrations need an accurate estimate of the aerodynamic damping to reduce the risk of high cycle fatigue that may result in blade loss. However, only very few attempts have been made to measure the aerodynamic damping of rotating blade rows experimentally under realistic operating conditions, but always with friction damping being present. This study closes the gap by providing an experiment in which a turbine blisk is used to eliminate friction damping at the blade roots and thereby isolate aerodynamic damping. The blades are excited acoustically and the resulting nodal diameter modes are measured using an optical tip-timing system in order to realize a fully non-intrusive setup. The measured vibration data are fitted to a single degree-of-freedom model (SDOF) to determine the aerodynamic damping. The results are in good accordance with the time-linearized CFD simulation. It is observed, however, that not only the sweep rate of the acoustic excitation but also the variation of the rotational frequency during the sweep excitation, and the excitation frequency influence the apparent damping.


Author(s):  
Mauricio Gutierrez Salas ◽  
Ronnie Bladh ◽  
Hans Mårtensson ◽  
Paul Petrie-Repar ◽  
Torsten Fransson ◽  
...  

Accurate structural modeling of blisk mistuning is critical for the analysis of forced response in turbomachinery. Apart from intentional mistuning, mistuning can be due to the manufacturing tolerances, corrosion, foreign object damage and in-service wear in general. It has been shown in past studies that mistuning can increase the risk of blade failure due to energy localization. For weak blade to blade coupling, this localization has been shown to be critical and higher amplitudes of vibration are expected in few blades. This paper presents a comparison of three reduced order models for the structural modeling of blisks. Two of the models assume cyclic symmetry while the third model is free of this assumption. The performance of the reduced order models for cases with small and large amount of mistuning will be examined. The benefits and drawbacks of each reduction method will be discussed.


2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Moustapha Mbaye ◽  
Christian Soize ◽  
Jean-Philippe Ousty ◽  
Evangeline Capiez-Lernout

In the context of turbomachinery design, a small variation in the blade characteristics due to manufacturing tolerances can affect the structural symmetry creating mistuning which increases the forced response. However, it is possible to detune the mistuned system in order to reduce the forced response amplification. The main technological methods to introduce detuning are based on modifying either the blade material properties, either the interface between blades and disk, or the blade shapes. This paper presents a robustness analysis of mistuning for a given detuning in blade geometry. Detuning is performed by modifying blade shapes. The different types of blades, obtained by those modifications, are then distributed on the disk circumference. A new reduced-order model of the detuned disk is introduced. It is based on the use of the cyclic modes of the different sectors which can be obtained from a usual cyclic symmetry modal analysis. Finally, the robustness of the computational model responses with respect to uncertainties, is performed with a stochastic analysis using a nonparametric probabilistic approach of uncertainties which allows both the system-parameter uncertainties and the modeling errors to be taken into account.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Jauching Lu ◽  
Kiran D'Souza ◽  
Matthew P. Castanier ◽  
Bogdan I. Epureanu

Battery packs used in electrified vehicles exhibit high modal density due to their repeated cell substructures. If the excitation contains frequencies in the region of high modal density, small commonly occurring structural variations can lead to drastic changes in the vibration response. The battery pack fatigue life depends strongly on their vibration response; thus, a statistical analysis of the vibration response with structural variations is important from a design point of view. In this work, parametric reduced-order models (PROMs) are created to efficiently and accurately predict the vibration response in Monte Carlo calculations, which account for stochastic structural variations. Additionally, an efficient iterative approach to handle material nonlinearities used in battery packs is proposed to augment the PROMs. The nonlinear structural behavior is explored, and numerical results are provided to validate the proposed models against full-order finite element approaches.


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