The Importance of the Nitrous Oxide Pathway to NOx in Lean-Premixed Combustion

1995 ◽  
Vol 117 (1) ◽  
pp. 100-111 ◽  
Author(s):  
D. G. Nicol ◽  
R. C. Steele ◽  
N. M. Marinov ◽  
P. C. Malte

This study addresses the importance of the different chemical pathways responsible for NOx formation in lean-premixed combustion, and especially the role of the nitrous oxide pathway relative to the traditional Zeldovich pathway. NOx formation is modeled and computed over a range of operating conditions for the lean-premixed primary zone of gas turbine engine combustors. The primary zone, of uniform fuel-air ratio, is modeled as a micromixed well-stirred reactor, representing the flame zone, followed by a series of plug flow reactors, representing the postflame zone. The fuel is methane. The fuel–air equivalence ratio is varied from 0.5 to 0.7.The chemical reactor model permits study of the three pathways by which NOx forms, which are the Zeldovich, nitrous oxide, and prompt pathways. Modeling is also performed for the well-stirred reactor alone. Three recently published, complete chemical kinetic mechanisms for the C1–C2 hydrocarbon oxidation and the NOx formation are applied and compared. Verification of the model is based on the comparison of its NOx output to experimental results published for atmospheric pressure jet-stirred reactors and for a 10 atm. porous-plate burner. Good agreement between the modeled results and the measurements is obtained for most of the jet-stirred reactor operating range. For the porous-plate burner, the model shows agreement to the NOx measurements within a factor of two, with close agreement occurring at the leanest and coolest cases examined. For lean-premixed combustion at gas turbine engine conditions, the nitrous oxide pathway is found to be important, though the Zeldovich pathway cannot be neglected. The prompt pathway, however, contributes small-to-negligible NOx. Whenever the NOx emission is in the 15 to 30 ppmυ (15 percent O2, dry) range, the nitrous oxide pathway is predicted to contribute 40 to 45 percent of the NOx for high-pressure engines (30 atm), and 20 to 35 percent of the NOx for intermediate pressure engines (10 atm). For conditions producing NOx of less than 10 ppmυ (15 percent O2, dry), the nitrous oxide contribution increases steeply and approaches 100 percent. For lean-premixed combustion in the atmospheric pressure jet-stirred reactors, different behavior is found. All three pathways contribute; none can be dismissed. No universal behavior is found for the pressure dependence of the NOx. It does appear, however, that lean-premixed combustors operated in the vicinity of 10 atm have a relatively weak pressure dependence, whereas combustors operated in the vicinity of 30 atm have an approximately square root pressure dependence of the NOx.

Author(s):  
David G. Nicol ◽  
Robert C. Steele ◽  
Nick M. Marinov ◽  
Philip C. Malte

This study addresses the importance of the different chemical pathways responsible for NOx formation in lean-premixed combustion, and especially the role of the nitrous oxide pathway relative to the traditional Zeldovich pathway. NOx formation is modeled and computed over a range of operating conditions for the lean-premixed primary zone of gas turbine engine combustors. The primary zone, of uniform fuel-air ratio, is modeled as a micro-mixed well-stirred reactor, representing the flame zone, followed by a series of plug flow reactors, representing the post-flame zone. The fuel is methane. The fuel-air equivalence ratio is varied from 0.5 to 0.7. The chemical reactor model permits study of the three pathways by which NOx forms, which are the Zeldovich, nitrous oxide, and prompt pathways. Modeling is also performed for the well-stirred reactor alone. Three recently published, complete chemical kinetic mechanisms for the C1-C2 hydrocarbon oxidation and the NOx formation are applied and compared. Verification of the model is based on the comparison of its NOx output to experimental results published for atmospheric pressure jet-stirred reactors and for a ten atmosphere porous-plate burner. Good agreement between the modeled results and the measurements is obtained for most of the jet-stirred reactor operating range. For the porous-plate burner, the model shows agreement to the NOx measurements within a factor of two, with close agreement occurring at the leanest and coolest cases examined. For lean-premixed combustion at gas turbine engine conditions, the nitrous oxide pathway is found to be important, though the Zeldovich pathway cannot be neglected. The prompt pathway, however, contributes small-to-negligible NOx. Whenever the NOx emission is in the 15 to 30ppmv (15% O2, dry) range, the nitrous oxide pathway is predicted to contribute 40 to 45% of the NOx for high pressure engines (30atm), and 20 to 35% of the NOx for intermediate pressure engines (10atm). For conditions producing NOx of less than 10ppmv (15% O2, dry), the nitrous oxide contribution increases steeply and approaches 100%. For lean-premixed combustion in the atmospheric pressure jet-stirred reactors, different behavior is found. All three pathways contribute; none can be dismissed. No universal behavior is found for the pressure dependence of the NOx. It does appear, however, that lean-premixed combustors operated in the vicinity of 10atm have a relatively weak pressure dependence, whereas combustors operated in the vicinity of 30atm have an approximately square root pressure dependence of the NOx.


2021 ◽  
Author(s):  
Chao Xu ◽  
Muhsin Ameen ◽  
Pinaki Pal ◽  
Sibendu Som

Abstract Partial fuel stratification (PFS) is a promising fuel injection strategy to stabilize lean premixed combustion in spark-ignition (SI) engines. PFS creates a locally stratified mixture by injecting a fraction of the fuel, just before spark timing, into the engine cylinder containing homogeneous lean fuel/air mixture. This locally stratified mixture, when ignited, results in complex flame structure and propagation modes similar to partially premixed flames, and allows for faster and more stable flame propagation than a homogeneous lean mixture. This study focuses on understanding the detailed flame structures associated with PFS-assisted lean premixed combustion. First, a two-dimensional direct numerical simulation (DNS) is performed using detailed fuel chemistry, experimental pressure trace, and realistic initial conditions mapped from a prior engine large-eddy simulation (LES), replicating practical lean SI operating conditions. DNS results suggest that conventional triple flame structures are prevalent during the initial stage of flame kernel growth. Both premixed and non-premixed combustion modes are present with the premixed mode contributing dominantly to the total heat release. Detailed analysis reveals the effects of flame stretch and fuel pyrolysis on the flame displacement speed. Based on the DNS findings, the accuracy of a hybrid G-equation/well-stirred reactor (WSR) combustion model is assessed for PFS-assisted lean operation in the LES context. The G-equation model qualitatively captures the premixed branches of the triple flame, while the WSR model predicts the non-premixed branch of the triple flame. Finally, potential needs for improvements to the hybrid G-equation/WSR modeling approach are discussed.


Author(s):  
K. O. Smith ◽  
A. C. Holsapple ◽  
H. K. Mak ◽  
L. Watkins

The experimental results from the rig testing of an ultra-low NOx, natural gas-fired combustor for an 800 to 1000 kw gas turbine are presented. The combustor employed lean-premixed combustion to reduce NOx emissions and variable geometry to extend the range over which low emissions were obtained. Testing was conducted using natural gas and methanol. Testing at combustor pressures up to 6 atmospheres showed that ultra-low NOx emissions could be achieved from full load down to approximately 70% load through the combination of lean-premixed combustion and variable primary zone airflow.


Author(s):  
Shazib Z. Vijlee ◽  
John C. Kramlich ◽  
Ann M. Mescher ◽  
Scott D. Stouffer ◽  
Alanna R. O’Neil-Abels

The use of alternative/synthetic fuels in jet engines requires improved understanding and prediction of the performance envelopes and emissions characteristics relative to the behavior of conventional fuels. In this study, experiments in a toroidal well-stirred reactor (TWSR) are used to study lean premixed combustion temperature and extinction behavior for several fuels including simple alkanes, synthetic jet fuels, and conventional JP8. A perfectly stirred reactor (PSR) model is used to interpret the observed behavior. The first portion of the study deals with jet fuels and synthetic jet fuels with varying concentrations of added aromatic compounds. Synthetic fuels contain little or no natural aromatic species, so aromatic compounds are added to the fuel because fuel system seals require these species to function properly. The liquid fuels are prevaporized and premixed before being burned in the TWSR. Air flow is held constant to keep the reactor loading roughly constant. Temperature is monitored inside the reactor as the fuel flow rate is slowly lowered until extinction occurs. The extinction point is defined by both its equivalence ratio and temperature. The measured blowout point is very similar for all four synthetic fuels and the baseline JP8 at aromatic concentrations of up to 20% by volume. Since blowout is essentially the same for all the base fuels at low aromatic concentrations, a single fuel was used to test the effect of aromatic concentrations from 0 to 100%. PSR models of these complex fuels show the expected result that behavior diverges from an ideal, perfectly premixed model as the combustion approaches extinction. The second portion of this study deals with lean premixed combustion of simple gaseous alkanes (methane, ethane, and propane) in the same TWSR. These simpler fuels were tested for extinction in a similar manner to the complex fuels, and behavior was characterized similarly. Once again, PSR models show that the TWSR behaves similar to a PSR during stable combustion far from blowout, but as it approaches blowout and becomes less stable a single PSR no longer accurately describes the TWSR. This work is a step towards developing chemical reactor networks (CRNs) based on computational fluid dynamics (CFD) of the simple gaseous fuels in the TWSR. Ultimately, CRNs are the only realistic way to accurately perform detailed chemical modeling of the combustion of complex liquid fuels.


Author(s):  
Robert A. Corr ◽  
Philip C. Malte ◽  
Nick M. Marinov

The formation of the oxides of nitrogen, NOx, is examined through experiments and chemical kinetic modeling for lean, premixed combustion in a laboratory, atmospheric pressure, jet-stirred reactor. The experimental conditions are as follows: fuel-air equivalence ratio (ϕ) of 0.6, temperatures of 1460 to 1730 K, and reactor loadings of 20 to 150 kg/sec-m3-atm2, which correspond to reactor mean residence times of 11.4 to 1.8 milliseconds. Two fuels are examined: ethylene, because of its importance as a combustion intermediate, and methane, because of its importance as a component of natural gas. Besides the premixed operation, the reactor is also operated non-premixed. For both modes, the NOx increases with decreasing loading, from about 3–4 ppmv at the highest loading to about 11–21 ppmv at the lowest loading for the ethylene fuel. This increase in NOx occurs because a hot spot develops on centerline when the reactor is lightly loaded. Also for the lowest loading, the non-premixed mode produces about twice as much NOx as the premixed mode, i.e., about 21 versus 11 ppmv. At the other reactor loadings, however, because of the intense mixing, the NOx levels are only slightly elevated for the non-premixed mode compared to the premixed mode. Upon switching to methane fuel, the NOx decreases by about 25%. The major finding of this study is that prompt NO is the predominant mechanism for the NOx formed. The other mechanisms considered are the Zeldovich and nitrous oxide mechanisms. Furthermore, the amount of NOx measured and modeled agrees almost exactly with the extrapolation of Fenimore’s (1971) original prompt NO data to the present conditions of ϕ = 0.6. Although Fenimore conducted his experiments with porous plate and Meker-type burners for 0.8 ≤ ϕ ≤ 1.7, our findings show that his results apply well to high-intensity, lean combustion. In the gas turbine literature, e.g. see Shaw (1974) and Toof (1985), Fenimore’s results are expressed as:(1)NO/(NO)equil=P1/2func(ϕ)It is func (ϕ) that extrapolates well to our conditions. This finding indicates that func (ϕ) applies to laboratory burners of widely different mixing intensity, i.e., from Fenimore’s burners with structured flame fronts to our high-intensity burner with dispersed reaction. In our opinion this finding strengthens the justification of using func (ϕ) for the prediction of NOx formation in practical combustors, including lean, premixed combustors.


Author(s):  
K. O. Smith ◽  
M. H. Samii ◽  
H. K. Mak

The results of an on-engine evaluation of an ultra-low NOx, natural gas-fired combustor for a 200 kW gas turbine are presented. The combustor evaluated used lean-premixed combustion to reduce NOx emissions and variable geometry to extend the range over which low emissions were obtained. Test results showed that ultra-low NOx emissions could be achieved from full load down to approximately 50% load through the combination of lean-premixed combustion and variable primary zone airflow.


1992 ◽  
Vol 114 (2) ◽  
pp. 425-434 ◽  
Author(s):  
R. A. Corr ◽  
P. C. Malte ◽  
N. M. Marinov

The formation of the oxides of nitrogen, NOx, is examined through experiments and chemical kinetic modeling for lean, premixed combustion in a laboratory, atmospheric pressure, jet-stirred reactor. The experimental conditions are as follows: fuel-air equivalence ratio (φ) of 0.6, temperatures of 1460 to 1730 K, and reactor loadings of 20 to 150 kg/sec-m3 -atm2, which correspond to reactor mean residence times of 11.4 to 1.8 milliseconds. Two fuels are examined: ethylene, because of its importance as a combustion intermediate, and methane, because of its importance as a component of natural gas. Besides the premixed operation, the reactor also is operated nonpremixed. For both modes, the NOx increases with decreasing loading, from about 3–4 ppmv at the highest loading to about 11–21 ppmv at the lowest loading for the ethylene fuel. This increase in NOx occurs because a hot spot develops on centerline when the reactor is lightly loaded. Also for the lowest loading, the nonpremixed mode produces about twice as much NOx as the premixed mode, i.e., about 21 versus 11 ppmv. At the other reactor loadings, however, because of the intense mixing, the NOx levels are only slightly elevated for the nonpremixed mode compared to the premixed mode. Upon switching to methane fuel, the NOx decreases by about 25 percent. The major finding of this study is that prompt NO is the predominant mechanism for the NOx formed. The other mechanisms considered are the Zeldovich and nitrous oxide mechanisms. Furthermore, the amount of NOx measured and modeled agrees almost exactly with the extrapolation of Fenimore’s (1971) original prompt NO data to the present conditions of φ = 0.6. Although Fenimore conducted his experiments with porous plate and Meker-type burners for 0.8 ≤ φ ≤ 1.7, our findings show that his results apply well to high-intensity, lean combustion. In the gas turbine literature, e.g., see Shaw (1974) and Toof (1985), Fenimore’s results are expressed as: NO/(NO)equil=P1/2func(φ)(1) It is func (φ) that extrapolates well to our conditions. This finding indicates that func (φ) applies to laboratory burners of widely different mixing intensity, i.e., from Fenimore’s burners with structured flame fronts to our high-intensity burner with dispersed reaction. In our opinion, this finding strengthens the justification of using func (φ) for the prediction of NOx formation in practical combustors, including lean, premixed combustors.


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