Pressure, Flow, Force, and Torque Between the Barrel and Port Plate in an Axial Piston Pump

Author(s):  
J. M. Bergada ◽  
J. Watton ◽  
S. Kumar

This paper analyzes the pressure distribution, leakage, force, and torque between the barrel and the port plate of an axial piston pump. A detailed set of new equations is developed, which takes into account important parameters such as tilt, clearance and rotational speed, and timing groove. The pressure distribution is derived for different operating conditions, together with a complementary numerical analysis of the original differential equations, specifically written for this application and used to validate the theoretical solutions. An excellent agreement between the two approaches is shown, allowing an explicit analytical insight into barrel/port plate operating characteristics, including consideration of cavitation. The overall mean force and torques over the barrel are evaluated and show that the torque over the XX axis is much smaller than the torque over the YY axis, as deduced from other nonexplicit simulation approaches. A detailed dynamic analysis is then studied, and it is shown that the torque fluctuation over the YY axis is typically 8% of the torque total magnitude. Of particular novelty is the prediction of a double peak in each torque fluctuation resulting from the more exact modeling of the piston/port plate/timing groove pressure distribution characteristic during motion. A comparison between the temporal torque fluctuation pattern and another work shows a good qualitative agreement. Experimental and analytical results for the present study demonstrate that barrel dynamics do contain a component primarily directed by the torque dynamics.

2013 ◽  
Vol 328 ◽  
pp. 629-633
Author(s):  
Ya Jun Wang

A method is implemented to get the pressure distribution of the axial piston pump slipper. Slipper was seen as translating thrust bearing, taking slipper tilt and spin in account, based on finite volume method, hydrodynamic and hydrostatic pressure has been calculated by using the mass conservation principle. For a representative element volume, the difference flow was averaged by the difference flow between the tilting planes, and the shearing flow by slipper translating was averaged by the shearing flow between the tilting planes. The numerical calculating result based two liquid resistance assume was compared, the results showed that two methods have got the same pressure distribution schematics, and the high pressure area locates at the slipper titling direction, but for the pressure values at high pressure area, the second method is slightly higher than the first method, and that the higher pump speed were, the higher the pressure values, and at the same pump speed, the slipper spin speed affects slightly the pressure, and at the lower pump speed, the lubricant pressure tends to the hydrostatic lubrication.


1999 ◽  
Vol 123 (3) ◽  
pp. 463-470 ◽  
Author(s):  
X. Zhang ◽  
J. Cho ◽  
S. S. Nair ◽  
N. D. Manring

A new, open-loop, reduced order model is proposed for the swash plate dynamics of an axial piston pump. The difference from previous reduced order models is the modeling of a damping mechanism not reported previously in the literature. An analytical expression for the damping mechanism is derived. The proposed reduced order model is validated by comparing with a complete nonlinear simulation of the pump dynamics over the entire range of operating conditions.


Author(s):  
David Richardson ◽  
Farshid Sadeghi ◽  
Richard G Rateick ◽  
Scott Rowan

The objectives of this study were to experimentally measure motion of a floating valve plate and analytically investigate the effects of floating valve plate surface modifications on the lubricant film thickness and temperature distribution. In order to achieve the experimental objectives, a previously developed axial piston pump test rig was instrumented with proximity probes to measure the motion of the valve plate. To achieve the objectives of the analytical investigation, the thermal Reynolds equation augmented with the Jakobsson-Floberg-Olsson (JFO) boundary condition and the energy equation were simultaneously solved to determine the pressure, cavitation regions, and temperature of the lubricant at the valve plate/cylinder block interface. The lubricating pressures were then coupled with the equations of motion of the floating valve plate to develop a dynamic lubrication model. The stiffness and damping coefficients of the floating valve plate system used in the dynamic lubrication model were determined using a parametric study. The elastic deformation of the valve plate was also considered using the influence matrix approach. The experimental and analytical motions of the valve plate were then corroborated and found to be in good agreement. Four- and eight-pocket designs were then added as surface modifications to the floating valve plate in the dynamic lubrication model. The addition of surface modifications on the valve plate resulted in increased minimum film thicknesses and lowered lubricant temperatures at the same operating conditions.


2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Haishun Deng ◽  
Lei Wang ◽  
Yongcun Guo ◽  
Yu Zhang ◽  
Chuanli Wang

At present, the study on lubrication of return mechanism friction pair is only for the common axial piston pump, and the influence of kinematic characteristics of contact points between the retainer plate and the spherical hinge on lubrication of return mechanism friction pair is not considered. So, it is hard to directly apply the frictional lubrication characteristic of the bearing to design the external return mechanism. Based on the kinematic and operating characteristics of the external return mechanism and considering the lubrication situation of the friction pair under Newtonian fluid, a Reynolds equation in the spherical coordinate system was deduced, and then the lubrication of the external return spherical hinge under different structural parameters was analysed. The results show that different slant inclination of the external swash plate, pump shaft rotating speeds, and eccentricities all affect the lubrication characteristics of the friction pair, especially the slant inclination of the external swash plate and oil film clearance has great influence on axial leakage flow. Therefore, in the design of external return mechanism of the multirow axial piston pump, the lubrication performance of the external return spherical hinge under different slant inclinations of the external swash plate should be analysed and calculated.


Author(s):  
Fanglong Yin ◽  
Songlin Nie ◽  
Wei Hou ◽  
Shuhan Xiao

Seawater axial piston pump is a critical power component in seawater fluid power system. As the properties of high bulk modulus and low viscosity of seawater, the pressure and vibration characteristics of the seawater axial piston pump will be getting poorer than the traditional oil pump. In this study, the pressure, flow, and vibration characteristics for a seawater axial piston pump are investigated. The three-dimensional computational fluid dynamics simulations for the port plate with non-grooved, U-shaped, and triangle-based pyramid silencing groove designs have been conducted over a range of operating conditions, which consider the fluid compressibility effect and cavitation damage. Measurements of pressure ripple and pump vibration are carried out at various loading conditions to verify the results of simulation. The experiment turned out that the well-designed port plate can mitigate both pressure ripples as well as vibrations of the pump. This research will lay the foundation for the further development of a low fluid noise seawater axial piston pump.


1999 ◽  
Author(s):  
Jeff W. Dobchuk ◽  
Richard T. Burton ◽  
Peter N. Nikiforuk ◽  
Paul R. Ukrainetz

Abstract The variable displacement axial piston pump has been the subject of much research, having been studied from the controls, noise reduction, and design perspectives. The resulting body of research is large and very diverse in content. A review of the available publications was conducted for this paper in order to identify those works that would be most helpful in developing a complete and accurate mathematical model of an axial piston pump. Most of the available publications can be classified into one of two general groups; those describing a small group of components to understand specific phenomena or those describing the entire pump for control or design purposes. The significant mathematical developments in various publications regarding specific phenomena, particularly those works involving nonlinear friction or pressure transients, were identified by the authors in this paper. When the mathematical developments of the phenomena specific effects are combined with the widely accepted kinematics equations for the pump, an accurate numerical model can be developed. Works on linearized lumped parameter models and parameter sensitivity were examined for this paper and the limitations of these types of models were addressed. While linearized models offer mathematical simplicity, they suffer from poor accuracy over a wide range of operating conditions and do not reflect instantaneous swashplate dynamics. This paper offers insight into the required complexity of a mathematical model that is necessary to achieve a desired accuracy as well as providing the appropriate references to develop that model.


2000 ◽  
Vol 123 (3) ◽  
pp. 479-487 ◽  
Author(s):  
Noah D. Manring ◽  
Yihong Zhang

In this research, the volumetric efficiency of the axial-piston pump is examined as it relates to the compressibility losses of the fluid. In particular, two valve-plate geometries are compared to show that alterations in the valve-plate design can cause differences in the operating efficiency of the pump. In this paper, a standard valve-plate design which utilizes slots is compared to a trapped-volume design which eliminates the slots altogether. In the analytical result of this paper, it may be shown that the standard valve-plate design introduces a volumetric loss which may be accounted for by the uncontrolled expansion and compression of the fluid that occurs through the slots themselves. By eliminating these slots, and utilizing a trapped volume design, it may be shown that improvements in the operating efficiency can be achieved. Though this paper does not claim to provide the ideal valve-plate design for all pump applications, it does provide the theoretical reason for utilizing trapped volumes and lends general insight into the overall problem of valve-plate design.


1985 ◽  
Vol 107 (4) ◽  
pp. 246-251 ◽  
Author(s):  
S. J. Lin ◽  
A. Akers ◽  
G. Zeiger

Values of pressure caused by entrapment beneath a valve plate have been calculated. The technique used consists of the solution of the dynamical equation of motion in the piston control volume. Instantaneous and average values of torque have also been deduced from the pressure distribution. Plots have been constructed showing the effect of swashplate angle, pump angular rotation, discharge pressure, and entrapment angle upon instantaneous pressure, torque, and average torque for a typical axial piston pump.


Author(s):  
G Zeiger ◽  
A Akers

A mathematical model of an axial piston pump is described which consists of a second-order differential equation of the swashplate motion and two first-order equations describing the flow continuity into the pump discharge chamber and into the swashplate control actuator. The equation of the swashplate angle contains torque components due to operating states. A method is presented by which the average torque can be computed for a pump of given geometry and at any given set of operating conditions. From the calculated average torque, the coefficients of the basic equation can be evaluated; agreement to within 10 per cent of experimental values for torque has been achieved. A state variables analysis of the dynamic behaviour has shown that there are two dominant poles at low frequency and that the damping ratio associated with these poles reduces by approximately one half when the downstream control volume increases by a factor of three, and varies from 0.84 to 0.48 as the pump rotational speed increases from 126 to 209 rad/s. It has been concluded that the assumption of linear variation with the basic parameters, which is a necessary prerequisite for the use of states variables analysis, is justified. The work outlined in this paper represents a step in the design process associated with the optimal control of an axial piston pump.


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