Thermal Transport in a Microchannel Exhibiting Ultrahydrophobic Microribs Maintained at Constant Temperature

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
D. Maynes ◽  
B. W. Webb ◽  
J. Davies

This paper presents numerical results exploring the periodically repeating laminar flow thermal transport in a parallel-plate microchannel with ultrahydrophobic walls maintained at constant temperature. The walls considered here exhibit alternating microribs and cavities positioned perpendicular to the flow direction. Results describing the thermally periodically repeating dynamics far from the inlet of the channel have been obtained over a range of laminar flow Reynolds numbers and relative microrib/cavity module lengths and depths in the laminar flow regime. Previously, it has been shown that significant reductions in the overall frictional pressure drop can be achieved relative to the classical smooth channel laminar flow. The present predictions reveal that the overall thermal transport is also reduced as the relative size of the cavity region is increased. The overall Nusselt number behavior is presented and discussed in conjunction with the frictional pressure drop behavior for the parameter range explored. The following conclusions can be made regarding thermal transport for a constant temperature channel exhibiting ultrahydrophobic surfaces: (1) Increases in the relative cavity length yield decreases in the Nusselt number, (2) increasing the relative rib/cavity module length yields a decrease in the Nusselt number, and (3) decreases in the Reynolds number result in smaller values of the Nusselt number.

Author(s):  
J. Davies ◽  
D. Maynes ◽  
B. W. Webb

There exists considerable incentive for reducing the required pumping power in microscale heat exchanger applications. One approach recently proposed is the use of super ultrahydrophobic channel walls. The influence such walls exert on the overall thermal transport has not been previously addressed and is the focus of this paper. Specifically, this paper presents numerical results exploring the periodically repeating thermal transport in a parallel plate microchannel with ultrahydrophobic walls maintained at constant temperature. The walls considered here exhibit alternating microribs and cavities positioned perpendicular to the flow direction. Results describing the thermally periodically repeating dynamics far from the inlet of the channel have been obtained over a range of flow Reynolds numbers and relative microrib/cavity widths and depths in the laminar flow regime. Previously it has been shown that significant reductions in the overall frictional pressure drop can be achieved relative to the classical smooth channel laminar flow. The present predictions reveal that the overall thermal transport is also reduced as the relative size of the cavity region is increased. The overall Nusselt number behavior is presented and discussed in conjunction with the frictional pressure drop behavior for the parameter range explored. In summary the following conclusions can be made regarding thermal transport for a constant temperature channel exhibiting ultrahydrophobic surfaces: 1) Increases in the shear free fraction (relative cavity length) yields decreases in the Nusselt number 2) increasing the relative rib/cavity module length yields a decrease in the Nusselt number 3) decreases in the Reynolds number result in smaller values of the Nusselt number and 4) the relative cavity depth exhibits negligible influence on the magnitude of the Nusselt number.


Author(s):  
Chengbin Zhang ◽  
Yongping Chen ◽  
Panpan Fu ◽  
Mingheng Shi

The fractal characterization of the topography of rough surfaces by using Cantor set structures is introduced in this paper. Based on the fractal Cantor surface, a model of laminar flow in rough microchannels is developed and numerically analyzed to study the characterization of surface roughness effects on laminar flow. The effects of Reynolds number, relative roughness, and fractal dimension on laminar flow are all discussed. The results indicate that the presence of roughness leads to the form of the detachment, and eddy generation is observed at the shadow of the roughness elements. The pressure drop in the rough channel along the flow direction is no longer in a linear fashion and larger than that in the smooth channel. The fluctuation characteristic of pressure drop along the stream, which is due to the vortex formation at the wall, is found. Differing from the smooth channel, the Poiseuille number for laminar flow in rough microchannels is no longer only dependent on the cross-sectional shape of the channel, but also strongly influenced by the Reynolds number, relative roughness and fractal dimension of the surface.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Yongping Chen ◽  
Chengbin Zhang ◽  
Panpan Fu ◽  
Mingheng Shi

The fractal characterization of surface topography by using Cantor set structures is introduced to quantify the microchannel surface. Based on this fractal characterization of surface, a model of laminar flow in rough microchannels is developed and numerically analyzed in this paper. The effects of Reynolds number, relative roughness, and fractal dimension on laminar flow are all discussed. The results indicate that the presence of roughness leads to the form of detachment, and the eddy generation is observed at the shadow of the roughness elements. The pressure drop in the rough microchannels along the flow direction is larger than that in the smooth channel. It is no longer in a linear fashion and the fluctuation in pressure drop along the stream due to the vortex near the wall is found. Differing from the smooth channel, the Poiseuille number for laminar flow in rough microchannels is no longer only dependent on the cross-sectional shape of the channel, but also strongly influenced by the Reynolds number, roughness height, and fractal dimension (spectrum) of the surface.


2019 ◽  
Vol 30 (7) ◽  
pp. 3827-3842
Author(s):  
Samer Ali ◽  
Zein Alabidin Shami ◽  
Ali Badran ◽  
Charbel Habchi

Purpose In this paper, self-sustained second mode oscillations of flexible vortex generator (FVG) are produced to enhance the heat transfer in two-dimensional laminar flow regime. The purpose of this study is to determine the critical Reynolds number at which FVG becomes more efficient than rigid vortex generators (RVGs). Design/methodology/approach Ten cases were studied with different Reynolds numbers varying from 200 to 2,000. The Nusselt number and friction coefficients of the FVG cases are compared to those of RVG and empty channel at the same Reynolds numbers. Findings For Reynolds numbers higher than 800, the FVG oscillates in the second mode causing a significant increase in the velocity gradients generating unsteady coherent flow structures. The highest performance was obtained at the maximum Reynolds number for which the global Nusselt number is improved by 35.3 and 41.4 per cent with respect to empty channel and rigid configuration, respectively. Moreover, the thermal enhancement factor corresponding to FVG is 72 per cent higher than that of RVG. Practical implications The results obtained here can help in the design of novel multifunctional heat exchangers/reactors by using flexible tabs and inserts instead of rigid ones. Originality/value The originality of this paper is the use of second mode oscillations of FVG to enhance heat transfer in laminar flow regime.


Author(s):  
B. Woolford ◽  
K. Jeffs ◽  
D. Maynes ◽  
B. W. Webb

Microfluidic transport is finding increasing application in a number of emerging technologies. At these scales, classical analysis shows that the required fluid driving pressure is inversely proportional to the hydraulic diameter to the fourth power. Consequently, generating fluid motion at these physical scales is a challenge. There is thus considerable incentive for developing strategies to reduce the frictional resistance to fluid flow. A novel approach recently proposed is fabrication of micro-ribs and cavities in the channel walls which are treated with a hydrophobic coating. This reduces the surface contact area between the flowing liquid and the solid wall, yielding walls with no-slip and shear-free regions at the microscale. The shear-free regions consist of a liquid-vapor meniscus above the cavities between micro-ribs. Reductions in the flow resistance are thus possible. This paper reports results of an analytical and experimental investigation of the laminar, fully-developed flow in a parallel plate microchannel whose walls are microengineered in this fashion. The micro-ribs and cavities are oriented parallel to the flow direction. The channel walls are modeled in an idealized fashion, with the shape of liquid-vapor meniscus approximated as flat and characterized by vanishing shear stress. Predictions are presented for the friction factor-Reynolds number product as a function of relevant governing dimensionless parameters. Comparisons are made between the smooth-wall classical channel flow results and predictions for the microengineered channel walls. Results show that significant reductions in the frictional pressure drop are possible. Reductions in frictional resistance increase as the channel hydraulic diameter and/or micro-rib width are reduced. The frictional pressure drop predictions are in good agreement with experimental measurements made at dynamically similar conditions, with greater deviation observed with increasing relative size of the shear-free regions.


Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


Author(s):  
Hideo Ide ◽  
Eiji Kinoshita ◽  
Ryo Kuroshima ◽  
Takeshi Ohtaka ◽  
Yuichi Shibata ◽  
...  

Gas-liquid two-phase flows in minichannels and microchannels display a unique flow pattern called ring film flow, in which stable waves of relatively large amplitudes appear at seemingly regular intervals and propagate in the flow direction. In the present work, the velocity characteristics of gas slugs, ring films, and their features such as the gas slug length, flow phenomena and frictional pressure drop for nitrogen-distilled water and nitrogen-30 wt% ethanol water solution have been investigated experimentally. Four kinds of circular microchannels with diameters of 100 μm, 150 μm, 250 μm and 518 μm were used. The effects of tube diameter and physical properties, especially the surface tension and liquid viscosity, on the flow patterns, gas slug length and the two-phase frictional pressure drop have been investigated by using a high speed camera at 6,000 frames per second. The flow characteristics of gas slugs, liquid slugs and the waves of ring film are presented in this paper.


2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Ali Mohammadi ◽  
Ali Koşar

This study focuses on microheat sinks with different staggered arrangements of micro pin fins (MPFs). A rectangular microchannel with the dimensions of 5000 × 1500 × 100 μm3 (l′ × w′ × h′) was considered for all the configurations while different MPF diameters, height over diameter ratio (H/D), and longitudinal and transversal pitch ratios (SL/D and ST/D) were considered in different arrangements. Using the ansys fluent 14.5 commercial software, the simulations were done for different Reynolds numbers between 20 and 160. A constant heat flux of 30 W/cm2 was applied through the bottom heating section. The performances of the microheat sinks were evaluated using design parameters, namely pressure drop, friction factor, Nusselt number, and thermal-hydraulic performance index (TPI). The effect of each geometrical parameter as well as wake-pin fin interaction patterns were carefully studied using the streamline patterns and temperature profiles of each configuration. The results reveal a great dependency of trends in pressure drops and Nusselt numbers on the wake region lengths as well as the local velocity and pressure gradients. Moreover, the wake region lengths mostly contribute to the increase in obtained pressure drop and Nusselt number with Reynolds number. Although an increase in the H/D and SL/D ratios results in an increase and a decrease in pressure drop, respectively, the effect on the Nusselt number depends on other geometrical parameters and Reynolds number. A larger ST/D ratio generally results in a decrease in the pressure drop and Nusselt number. Finally, while the friction factor decreases with Reynolds number, two different trends are seen for the TPI values of configurations with the H/D ratio of 1 and 2 (D = 100 and 50 μm). While the trend in the TPIs is increasing for Reynolds numbers between 20 and 40, it reverses for higher Reynolds numbers with a steeper slope in the configurations with the ST/D ratio of 1.5.


2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Wei Du ◽  
Lei Luo ◽  
Songtao Wang ◽  
Jian Liu ◽  
Bengt Sunden

Abstract Heat transfer characteristics in a latticework duct with various sidewalls are numerically investigated. The crossing angle is 90 deg and the number of subchannels is eleven on both the pressure side and suction side for each latticework duct. The thickness of the ribs is 8 mm and the distance between adjacent ribs is 24 mm. The investigation is conducted for various Reynolds numbers (11,000 to 55,000) and six different sidewalls. Flow structure, pressure drop, and heat transfer characteristics are analyzed. Results revealed that the sidewall has significant effects on heat transfer and flow structure. The triangle-shaped sidewall provides the highest Nusselt number accompanied by the highest friction factor. The sidewall with a slot shows the lowest friction factor and Nusselt number. An increased slot width decreased the Nusselt number and friction factor simultaneously.


Author(s):  
D. Maynes ◽  
B. W. Webb ◽  
V. Soloviev

This paper presents an analytical investigation of the thermally developing and periodically fully-developed flow in a parallel-plate channel comprised of superhydrophobic walls. The superhydrophobic walls considered in this paper exhibit alternating micro-ribs and cavities positioned perpendicular to the flow direction and the transport scenario analyzed is that of constant wall heat flux through the rib surfaces with negligible thermal transport through the vapor cavity interface. Axial conduction is neglected in the analysis and the problem is one of Graetz flow with apparent slip-flow and periodicity of constant heating. Closed form solutions for the local Nusselt number and wall temperature are presented and are in the form of infinite series expansions. Previously it has been shown that significant reductions in the overall frictional pressure drop can be expected relative to the classical smooth channel laminar flow. The present results reveal that the overall thermal transport is markedly influenced by the relative cavity region (cavity fraction), the relative rib/cavity module width, and the flow Peclet number. The following conclusions can be made regarding thermal transport for a constant heat flux channel exhibiting the superhydrophobic surfaces considered: 1) Increases in the cavity fraction lead to decreases in the average Nusselt number; 2) Increasing the relative rib/cavity module length yields a decrease in the average Nusselt number; and 3) as the Peclet number increases the average Nusselt number increases. For all parameters explored, the limiting upper bound on the fully-developed average Nusselt number corresponds to the limiting case scenario of classical laminar flow through a smooth-walled channel with constant heat flux.


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