Thermomechanical Fatigue Life Prediction of Cylinder Heads in Combustion Engines

Author(s):  
Stefan Trampert ◽  
Taner Gocmez ◽  
Stefan Pischinger

While the deformation and damage behavior of aluminum cylinder heads under complex thermal mechanical loading has been the subject of numerous studies in the past, cast iron cylinder heads have been in the focus of thermomechanical fatigue (TMF) only to a minor extent. In this paper, a feasible procedure is presented to set up material models and estimate service life of cast iron cylinder heads under variable thermomechanical loading conditions by the use of computer-aided engineering tools. In addition, the influence of thermal load and mechanical constraints on TMF life span is shown. A specimen model is used for parameter identification in material model setup and a cylinder head model is used for correlation with cracking phenomena. Investigation of different thermomechanical load influences is conducted on the cylinder head model. The principal strain and energy based fatigue criteria are used in assessment of TMF lifetime for the cast iron family and material specific evaluation procedures are pointed out. The results highlight the importance of exact definitions of the boundary conditions and underline the sensitivity of TMF lifespan of cast iron cylinder heads with respect to the defined boundary conditions. Considering this sensitivity, an approach conforming to the engine development requirements is proposed. It is shown that both the crack location and fatigue lifetime are predicted with high accuracy.

Author(s):  
Stefan Trampert ◽  
Taner Go¨cmez ◽  
Franz-Josef Quadflieg

While the deformation and damage behavior of aluminum cylinder heads under complex thermal mechanical loading has been the subject of numerous studies in the past, cast iron cylinder heads have been in the focus of thermomechanical fatigue (TMF) only to a minor extent. In this paper, a feasible procedure is presented to set-up material models and estimate service life of cast iron cylinder heads under variable thermomechanical loading conditions by the use of CAE tools. In addition, the influence of thermal load and mechanical constraints on TMF life span is shown. A specimen model is used for parameter identification in material model set-up and a cylinder head model is used for correlation with cracking phenomena. Investigation of different thermomechanical load influences is conducted on the cylinder head model. The principal strain and energy based fatigue criteria are used in assessment of TMF lifetime for the cast iron family and material specific evaluation procedures are pointed out. The results highlight the importance of exact definitions of the boundary conditions and underline the sensitivity of TMF lifespan of cast iron cylinder heads with respect to the defined boundary conditions. Considering this sensitivity, an approach conforming to the engine development requirements is proposed. It is shown that both the crack location and fatigue lifetime are predicted with high accuracy.


2017 ◽  
pp. 44-54
Author(s):  
Zenaida Gonzaga ◽  
Warren Obeda ◽  
Ana Linda Gorme ◽  
Jessie Rom ◽  
Oscar Abrantes ◽  
...  

Okra or Lady’s finger, botanically known as Abelmoschus esculentus (L.) Moench, is a tropical and sub-tropical indigenous vegetable crop commonly grown for its fibrous, slimy, and nutritious fruits and consumed by all classes of population. It has also several medicinal and economic values. Despite its many uses and potential value, its importance is under estimated, under-utilized, and considered a minor crop and little attention was paid to its improvement. The study was conducted to evaluate the effects of different planting densities and mulching materials on the growth and yield of okra grown in slightly sloping area in the marginal uplands in Sta. Rita, Samar, Philippines. A split-plot experiment was set up with planting density as main plot and the different mulching materials as the sub-plot which were: unmulched or bare soil, rice straw, rice hull, hagonoy and plastic mulch. Planting density did not significantly affect the growth and yield of okra. Regardless ofthe mulching materials used, mulched plants were taller and yielded higher compared to unmulched plants. Moreover, the use of plastic mulch resulted to the highest total fruit yield. The results indicate the potential of mulching in increasing yield and thus profitability of okra production under marginal upland conditions.


Animals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 2207
Author(s):  
Michele Pazzola ◽  
Giuseppe Massimo Vacca ◽  
Pietro Paschino ◽  
Giovanni Bittante ◽  
Maria Luisa Dettori

The aim of the present research was to analyze the variability of 45 SNPs from different genes involved in metabolism and innate immunity to perform an association analysis with the milk yield, composition and milk coagulation traits. A population of 1112 Sarda breed sheep was sampled. Genotyping was generated by a TaqMan Open ArrayTM. Thirty out of the 45 SNPs were polymorphic, and 12 displayed a minor allele frequency higher than 0.05. An association analysis showed that the variability at genes PRKAG3 and CD14 was significantly associated with the daily milk yield. The variability at PRKAG3 was also associated with the protein and casein content, somatic cell score and bacterial score. The variation at the PRKAA2 gene was associated with the milk lactose concentration. The SNPs at CD14 were also associated with the traditional milk coagulation properties, while the SNPs at GHR and GHRHR were associated with kSR, a derived coagulation parameter related to the rate of syneresis. The information provided here is new and increases our knowledge of genotype–phenotype interactions in sheep. Our findings might be useful in appropriate breeding schemes to be set up for the Sarda sheep breed, but these should be confirmed by further studies, possibly performed on independent populations.


Author(s):  
Paul Bertier ◽  
Brianna Heazlewood

Abstract External fields have been widely adopted to control and manipulate the properties of gas-phase molecular species. In particular, electric fields have been shown to focus, filter and decelerate beams of polar molecules. While there are several well-established approaches for controlling the velocity and quantum-state distribution of reactant molecules, very few of these methods have examined the orientation of molecules in the resulting beam. Here we show that a buffer gas cell and three-bend electrostatic guide (coupled to a time-of-flight set-up) can be configured such that 70% of ammonia molecules in the cold molecular beam are oriented to an external electric field at the point of detection. With a minor alteration to the set-up, an approximately statistical distribution of molecular orientation is seen. These observations are explained by simulations of the electric field in the vicinity of the mesh separating the quadrupole guide and the repeller plate. The combined experimental apparatus therefore offers control over three key properties of a molecular beam: the rotational state distribution, the beam velocity, and the molecular orientation. Exerting this level of control over the properties of a molecular beam opens up exciting prospects for our ability to understand what role each parameter plays in reaction studies.


Author(s):  
X. Gary Tan ◽  
Amit Bagchi

Abstract Combat helmets have gone through many changes, from shells made of metal to advanced composites using Kevlar and Dyneema, along with introduction of pad suspensions to provide comfort and protection. Helmets have been designed to perform against ballistic and blunt impact threats. But, in today’s warfare, combat helmets are expected to protect against all three threats, blunt, ballistic impacts and blast effects to minimize traumatic brain injury (TBI) and provide a better thermal comfort. We are developing a helmet system analysis methodology integrating the effect of multiple threats, i.e., blast and blunt impacts, to achieve an optimal helmet system design, by utilizing multi-physics computational tools. We used a validated human head model to represent the warfighter’s head. The helmet composite shell was represented by an orthotropic elasto-plastic material model. A strain rate dependent model was employed for pad suspension material. Available dynamic loading data was used to calibrate the material parameters. Multiple helmet system configurations subjected to blast and blunt loadings were considered to quantify their influence on brain biomechanical response. Parametric studies were carried out to assess energy absorption for different suspension geometry and material morphology for different loadings. The resulting brain responses were used with published injury criteria to characterize the helmet system performance through a single metric for each threat type. Approaches to combine single-threat metrics to allow aggregating performance against multiple threats were discussed.


2019 ◽  
Vol 19 (03) ◽  
pp. 1950027 ◽  
Author(s):  
Igor Planinc ◽  
Simon Schnabl

This paper focuses on development of a new mathematical model and its analytical solution for buckling analysis of elastic columns weakened simultaneously with transverse open cracks and partial longitudinal delamination. Consequently, the analytical solution for buckling loads is derived for the first time. The critical buckling loads are calculated using the proposed analytical model. A parametric study is performed to investigate the effects of transverse crack location and magnitude, length and degree of partial longitudinal delamination, and different boundary conditions on critical buckling loads of weakened columns. It is shown that the critical buckling loads of weakened columns can be greatly affected by all the analyzed parameters. Finally, the presented results can be used as a benchmark solution.


Energetika ◽  
2021 ◽  
Vol 67 (1) ◽  
Author(s):  
Harun Yilmaz ◽  
Omer Cam ◽  
Ilker Yilmaz

In a combustion device, unsteady heat release causes acoustic energy to increase when acoustic damping (energy loss) is not that effective, and, as a result, thermo-acoustic flame instabilities occur. In this study, effects of the swirler dh/do ratio (at different swirl numbers) on dynamic flame behaviour of the premixed 20%CNG/30%H2/30%CO/20%CO2 mixture under externally altered acoustic boundary conditions and stability limits (flashback and blowout equivalence ratios) of such mixture were investigated in a laboratory-scale variable geometric swirl number combustor. Therefore, swirl generators with different dh/do ratios (0.3 and 0.5) and geometric swirl numbers (0.4, 0.6, 0.8, 1.0 1.2 and 1.4) were designed and manufactured. Acoustic boundary conditions in the combustion chamber were altered using loudspeakers, and flame response to these conditions was perceived using photodiodes and pressure sensors. Dynamic flame behaviour of respective mixture was evaluated using luminous intensity and pressure profiles. Results showed that the dh/do ratio has a minor impact on dynamic flame behaviour.


2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Vildan Yazıcı ◽  
Zahir Muradoğlu

For a system obtained by placing more than two elastic plates side by side, the transmission conditions are obtained at the common boundaries. Finite difference equations are developed for the problem of plates with internal hinges and applied for determination of the response of a system assembled from three different plates with different mechanical constraints between adjacent plates in this study. An algorithm is written to find out how long the size of the plates should be in order to obtain the desired amount of bending against the force affecting the system under different boundary conditions. The bisection and multigrid methods are used for this. These two methods are compared based on the obtained data.


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