Neural Network Models for Usage Based Remaining Life Computation

Author(s):  
Girija Parthasarathy ◽  
Sunil Menon ◽  
Kurt Richardson ◽  
Ahsan Jameel ◽  
Dawn McNamee ◽  
...  

In engine structural life computations, it is common practice to assign a life of certain number of start-stop cycles based on a standard flight or mission. This is done during design through detailed calculations of stresses and temperatures for a standard flight, and the use of material property and failure models. The limitation of the design phase stress and temperature calculations is that they cannot take into account actual operating temperatures and stresses. This limitation results in either very conservative life estimates and subsequent wastage of good components or in catastrophic damage because of highly aggressive operational conditions, which were not accounted for in design. In order to improve significantly the accuracy of the life prediction, the component temperatures and stresses need to be computed for actual operating conditions. However, thermal and stress models are very detailed and complex, and it could take on the order of a few hours to complete a stress and temperature simulation of critical components for a flight. The objective of this work is to develop dynamic neural network models that would enable us to compute the stresses and temperatures at critical locations, in orders of magnitude less computation time than required by more detailed thermal and stress models. The current paper describes the development of a neural network model and the temperature results achieved in comparison with the original models for Honeywell turbine and compressor components. Given certain inputs such as engine speed and gas temperatures for the flight, the models compute the component critical location temperatures for the same flight in a very small fraction of time it would take the original thermal model to compute.

Author(s):  
Girija Parthasarathy ◽  
Sunil Menon ◽  
Kurt Richardson ◽  
Ahsan Jameel ◽  
Dawn McNamee ◽  
...  

In engine structural life computations, it is common practice to assign a life of certain number of start-stop cycles based on a standard flight or mission. This is done during design through detailed calculations of stresses and temperatures for a standard flight, and the use of material property and failure models. The limitation of the design phase stress and temperature calculations is that they cannot take into account actual operating temperatures and stresses. This limitation results in either very conservative life estimates and subsequent wastage of good components, or in catastrophic damage because of highly aggressive operational conditions which were not accounted for in design. In order to improve significantly the accuracy of the life prediction, the component temperatures and stresses need to be computed for actual operating conditions. However, thermal and stress models are very detailed and complex, and it could take on the order of a few hours to complete a stress and temperature simulation of critical components for a flight. The objective of this work is to develop dynamic neural network models, that would enable us to compute the stresses and temperatures at critical locations, in orders of magnitude less computation time than required by more detailed thermal and stress models. This work expands on the work done previously [1] where a linear system identification approach was developed. The current paper describes the development of a neural network model and the temperature results achieved in comparison with the original models for Honeywell turbine and compressor components. Given certain inputs such as engine speed and gas temperatures for the flight, the models compute the component critical location temperatures for the same flight in a very small fraction of time it would take the original thermal model to compute.


2000 ◽  
Author(s):  
Arturo Pacheco-Vega ◽  
Mihir Sen ◽  
Rodney L. McClain

Abstract In the current study we consider the problem of accuracy in heat rate estimations from artificial neural network models of heat exchangers used for refrigeration applications. The network configuration is of the feedforward type with a sigmoid activation function and a backpropagation algorithm. Limited experimental measurements from a manufacturer are used to show the capability of the neural network technique in modeling the heat transfer in these systems. Results from this exercise show that a well-trained network correlates the data with errors of the same order as the uncertainty of the measurements. It is also shown that the number and distribution of the training data are linked to the performance of the network when estimating the heat rates under different operating conditions, and that networks trained from few tests may give large errors. A methodology based on the cross-validation technique is presented to find regions where not enough data are available to construct a reliable neural network. The results from three tests show that the proposed methodology gives an upper bound of the estimated error in the heat rates.


2021 ◽  
Author(s):  
Sai Gokul Subraveti ◽  
Zukui Li ◽  
Vinay Prasad ◽  
Arvind Rajendran

A computationally faster and reliable modelling approach called a physics-based artificial neural network framework for adsorption and chromatography emulation (PANACHE) is developed. PANACHE uses deep neural networks for cycle synthesis and simulation of cyclic adsorption processes. The proposed approach focuses on learning the underlying governing partial differential equations in the form of a physics-constrained loss function to simulate adsorption processes accurately. The methodology developed herein does not require any system-specific inputs such as isotherm parameters. Accordingly, unique neural network models were built to fully predict the column dynamics of different constituent steps based on unique boundary conditions that are typically encountered in adsorption processes. The trained neural network model for each constituent step aims to predict the entire spatiotemporal solutions of different state variables by obeying the underlying physical laws. The proposed approach is tested by constructing and simulating four different vacuum swing adsorption cycles for post-combustion CO2 capture without retraining the neural network models. For each cycle, 50 simulations, each corresponding to a unique set of operating conditions, are carried out until the cyclic-steady state. The results demonstrated that the purity and recovery calculated from the neural network-based simulations are within 2.5% of the detailed model's predictions. PANACHE reduced computational times by 100 times while maintaining similar accuracy of the detailed model simulations.


2020 ◽  
Vol 5 ◽  
pp. 140-147 ◽  
Author(s):  
T.N. Aleksandrova ◽  
◽  
E.K. Ushakov ◽  
A.V. Orlova ◽  
◽  
...  

The neural network models series used in the development of an aggregated digital twin of equipment as a cyber-physical system are presented. The twins of machining accuracy, chip formation and tool wear are examined in detail. On their basis, systems for stabilization of the chip formation process during cutting and diagnose of the cutting too wear are developed. Keywords cyberphysical system; neural network model of equipment; big data, digital twin of the chip formation; digital twin of the tool wear; digital twin of nanostructured coating choice


Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4242
Author(s):  
Fausto Valencia ◽  
Hugo Arcos ◽  
Franklin Quilumba

The purpose of this research is the evaluation of artificial neural network models in the prediction of stresses in a 400 MVA power transformer winding conductor caused by the circulation of fault currents. The models were compared considering the training, validation, and test data errors’ behavior. Different combinations of hyperparameters were analyzed based on the variation of architectures, optimizers, and activation functions. The data for the process was created from finite element simulations performed in the FEMM software. The design of the Artificial Neural Network was performed using the Keras framework. As a result, a model with one hidden layer was the best suited architecture for the problem at hand, with the optimizer Adam and the activation function ReLU. The final Artificial Neural Network model predictions were compared with the Finite Element Method results, showing good agreement but with a much shorter solution time.


2021 ◽  
Vol 11 (3) ◽  
pp. 908
Author(s):  
Jie Zeng ◽  
Panagiotis G. Asteris ◽  
Anna P. Mamou ◽  
Ahmed Salih Mohammed ◽  
Emmanuil A. Golias ◽  
...  

Buried pipes are extensively used for oil transportation from offshore platforms. Under unfavorable loading combinations, the pipe’s uplift resistance may be exceeded, which may result in excessive deformations and significant disruptions. This paper presents findings from a series of small-scale tests performed on pipes buried in geogrid-reinforced sands, with the measured peak uplift resistance being used to calibrate advanced numerical models employing neural networks. Multilayer perceptron (MLP) and Radial Basis Function (RBF) primary structure types have been used to train two neural network models, which were then further developed using bagging and boosting ensemble techniques. Correlation coefficients in excess of 0.954 between the measured and predicted peak uplift resistance have been achieved. The results show that the design of pipelines can be significantly improved using the proposed novel, reliable and robust soft computing models.


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