An Adaptive Machining Fixture Design System for Automatically Dealing With Design Changes

2007 ◽  
Vol 7 (3) ◽  
pp. 259-268 ◽  
Author(s):  
Mervyn Fathianathan ◽  
A. Senthil Kumar ◽  
A. Y. C. Nee

Integrated product and process design involves a dynamic environment where various design changes are made when the requirements of the different domains are not sufficiently met. Dealing with changes is a tedious and cumbersome process. To deal with design changes automatically, this paper presents the development of an adaptive fixture design system based on an evolutionary search algorithm. The system senses a change made to the workpiece model and automatically deals with the change. Conducted experiments reveal that the evolutionary search algorithm is efficient and effective in dealing with design changes adaptively.

Author(s):  
Zulfiqar Ali-Qureshi

Unique characteristic of system of system based product life cycle challenges evolves different level of systems. This means the product design system and process level system consideration are very important besides the system level issues for product and process development which are part of systems of system. These core issues include the physical elements, assembly process and its related cognitive elements of component to that particular assembly and its process at Sub system level which are fundamental of System of system in holistic perspective of new product and process design. Any system level change or variety affects the next adjacent system in the same product as a member of same family of a system of system. In this paper the aspect of Hybrid electric car battery has been explored to reduce the system of system level sociotecnical complexity in product design. In this context, the affect of changeability in the assembly system level has been explored and DFA analysis and the complexity Index of the product at physical structure, assembly process and cognitive system level been discussed to draw analogy for making an understanding of similar nature of the system in platform based product and process family development.


Author(s):  
H S Abdalla ◽  
J Knight

A new approach for concurrent product and process design of mechanical parts is presented in this paper. This approach enables designers to ensure that the product will be manufactured with the existing manufacturing facility at high quality and lowest cost. It is composed of an integrated expert and CAD (computer aided design) system that meets the requirements for accomplishing the concept of design for manufacturability or concurrent engineering. The system is based mainly on three tasks: firstly, developing a technique for automated feature recognition from the database of a solid modeller; secondly, interfacing the expert system tool-kit with the solid modelling system; finally, building an expert system that contains extensive information about both manufacturing facilities and product features. The expert system provides feedback about manufacturing concerns such as process limits or design inconsistencies. This work is part of the present extended research plan for developing a generic system suitable for various manufacturing practices based on design for manufacturability strategy.


1997 ◽  
Vol 50 (2-3) ◽  
pp. 79-89 ◽  
Author(s):  
Karl D. Majeske ◽  
Terri Lynch-Caris ◽  
Gary Herrin

2021 ◽  
Vol 3 (6) ◽  
Author(s):  
John Akagi ◽  
T. Devon Morris ◽  
Brady Moon ◽  
Xingguang Chen ◽  
Cameron K. Peterson

Abstract Directing groups of unmanned air vehicles (UAVs) is a task that typically requires the full attention of several operators. This can be prohibitive in situations where an operator must pay attention to their surroundings. In this paper we present a gesture device that assists operators in commanding UAVs in focus-constrained environments. The operator influences the UAVs’ behavior by using intuitive hand gesture movements. Gestures are captured using an accelerometer and gyroscope and then classified using a logistic regression model. Ten gestures were chosen to provide behaviors for a group of fixed-wing UAVs. These behaviors specified various searching, following, and tracking patterns that could be used in a dynamic environment. A novel variant of the Monte Carlo Tree Search algorithm was developed to autonomously plan the paths of the cooperating UAVs. These autonomy algorithms were executed when their corresponding gesture was recognized by the gesture device. The gesture device was trained to classify the ten gestures and accurately identified them 95% of the time. Each of the behaviors associated with the gestures was tested in hardware-in-the-loop simulations and the ability to dynamically switch between them was demonstrated. The results show that the system can be used as a natural interface to assist an operator in directing a fleet of UAVs. Article highlights A gesture device was created that enables operators to command a group of UAVs in focus-constrained environments. Each gesture triggers high-level commands that direct a UAV group to execute complex behaviors. Software simulations and hardware-in-the-loop testing shows the device is effective in directing UAV groups.


2013 ◽  
Vol 397-400 ◽  
pp. 57-61
Author(s):  
Dong Jie Zhong

Green manufacturing process is a key segment to guarantee green degree of products manufacturing course. In this paper, a kind of design system is presented by analyzing the function demand of the design system for green manufacturing process and then the modules which constituent the design system are analyzed in detail. Moreover, according to the design principle and the estimate indexes of green manufacturing process, the operation flow of the design system is introduced.


Author(s):  
Jesse D. Peplinski ◽  
Janet K. Allen ◽  
Farrokh Mistree

Abstract How can the manufacturability of different product design alternatives be evaluated efficiently during the early stages of concept exploration? The benefits of such integrated product and manufacturing process design are widely recognized and include faster time to market, reduced development costs and production costs, and increased product quality. To reap these benefits fully, however, one must examine product/process trade-offs and cost/schedule/performance trade-offs in the early stages of design. Evaluating production cost and lead time requires detailed simulation or other analysis packages which 1) would be computationally expensive to run for every alternative, and 2) require detailed information that may or may not be available in these early design stages. Our approach is to generate response surfaces that serve as approximations to the analyses packages and use these approximations to identify robust regions of the design space for further exploration. In this paper we present a method for robust product and process exploration and illustrate this method using a simplified example of a machining center processing a single component. We close by discussing the implications of this work for manufacturing outsourcing, designing robust supplier chains, and ultimately designing the manufacturing enterprise itself.


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