Boundary Layer Transition on the High Lift T106A Low-Pressure Turbine Blade With an Oscillating Downstream Pressure Field

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Maciej M. Opoka ◽  
Richard L. Thomas ◽  
Howard P. Hodson

This paper presents the results of an experimental study of the interaction between the suction surface boundary layer of a cascade of low-pressure (LP) turbine blades and a fluctuating downstream potential field. A linear cascade equipped with a set of T106 LP turbine blades was subjected to a periodic variation of the downstream pressure field by means of a moving bar system at low-speed conditions. Measurements were taken in the suction surface boundary layer using 2D laser Doppler anemometry, flush-mounted unsteady pressure transducers and surface shear stress sensors. The Reynolds number, based on the chord and exit conditions, was 1.6×105. The measurements revealed that the magnitudes of the suction surface pressure variations induced by the oscillating downstream pressure field, just downstream of the suction peak, were approximately equal to those measured in earlier studies involving upstream wakes. These pressure field oscillations induced a periodic variation of the transition onset location in the boundary layer. Two turbulence levels were investigated. At a low level of inlet freestream turbulence of 0.5%, a separation bubble formed on the rear part of the suction surface. Unsteady measurements of the surface pressure revealed the presence of high-frequency oscillations occurring near the start of the pressure recovery region. The amplitude of these fluctuations was of the order of 7–8% of exit dynamic pressure, and inspection of the velocity field revealed the presence of Kelvin-Helmholtz-type shear layer vortices in the separated free shear layer. The frequency of these shear layer vortices was approximately one order-of-magnitude greater than the frequency of the downstream passing bars. At a higher inlet freestream turbulence level of 4.0%, which is more representative of real engine environments, separation was prevented by an earlier onset of transition. Oscillations were still observed in suction surface shear stress measurements at a frequency matching the period of the downstream bar, indicating a continued influence on the boundary layer from the oscillating pressure field. However, the shear layer vortices seen in the lower turbulence intensity case were not so clearly observed, and the maximum amplitude of suction surface pressure fluctuations was reduced.

Author(s):  
Maciej M. Opoka ◽  
Richard L. Thomas ◽  
Howard P. Hodson

This paper presents the results of an experimental study of the interaction between the suction surface boundary layer of a cascade of LP turbine blades and a fluctuating downstream potential field. A linear cascade equipped with a set of T106 LP turbine blades was subjected to a periodic variation of the downstream pressure field by means of a moving bar system at low-speed conditions. Measurements were taken in the suction surface boundary layer using 2D Laser Doppler Anemometry, flush mounted unsteady pressure transducers and surface shear stress sensors. The Reynolds number, based on the chord and exit conditions, was 1.6×105. The measurements revealed that the magnitudes of the suction surface pressure variations induced by the oscillating downstream pressure field, just downstream of the suction peak, were approximately equal to those measured in earlier studies involving upstream wakes. These pressure field oscillations induced a periodic variation of the transition onset location in the boundary layer. Two turbulence levels were investigated. At a low level of inlet freestream turbulence of 0.5%, a separation bubble formed on the rear part of the suction surface. Unsteady measurements of the surface pressure revealed the presence of high frequency oscillations occurring near the start of the pressure recovery region. The amplitude of these fluctuations was of the order of 7–8% of exit dynamic pressure, and inspection of the velocity field revealed the presence of Kelvin-Helmholtz type shear layer vortices in the separated free shear layer. The frequency of these shear layer vortices was approximately one order of magnitude greater than the frequency of the downstream passing bars. At a higher inlet freestream turbulence level of 4.0%, which is more representative of real engine environments, separation was prevented by an earlier onset of transition. Oscillations were still observed in suction surface shear stress measurements at a frequency matching the period of the downstream bar, indicating a continued influence on the boundary layer from the oscillating pressure field. However, the shear layer vortices seen in the lower turbulence intensity case were not so clearly observed and the maximum amplitude of suction surface pressure fluctuations was reduced.


2007 ◽  
Vol 111 (1118) ◽  
pp. 257-266 ◽  
Author(s):  
R. J. Howell ◽  
K. M. Roman

This paper describes how it is possible to reduce the profile losses on ultra high lift low pressure (LP) turbine blade profiles with the application of selected surface roughness and wake unsteadiness. Over the past several years, an understanding of wake interactions with the suction surface boundary layer on LP turbines has allowed the design of blades with ever increasing levels of lift. Under steady flow conditions, ultra high lift profiles would have large (and possibly open) separation bubbles present on the suction side which result from the very high diffusion levels. The separation bubble losses produced by it are reduced when unsteady wake flows are present. However, LP turbine blades have now reached a level of loading and diffusion where profile losses can no longer be controlled by wake unsteadiness alone. The ultra high lift profiles investigated here were created by attaching a flap to the trailing edge of another blade in a linear cascade — the so called flap-test technique. The experimental set-up used in this investigation allows for the simulation of upstream wakes by using a moving bar system. Hotwire and hotfilm measurements were used to obtain information about the boundary-layer state on the suction surface of the blade as it evolved in time. Measurements were taken at a Reynolds numbers ranging between 100,000 and 210,000. Two types of ultra high lift profile were investigated; ultra high lift and extended ultra high lift, where the latter has 25% greater back surface diffusion as well as a 12% increase in lift compared to the former. Results revealed that distributed roughness reduced the size of the separation bubble with steady flow. When wakes were present, the distributed roughness amplified disturbances in the boundary layer allowing for more rapid wake induced transition to take place, which tended to eliminate the separation bubble under the wake. The extended ultra high lift profile generated only slightly higher losses than the original ultra high lift profile, but more importantly it generated 12% greater lift.


Author(s):  
W. N. Dawes

This paper describes extensions to a multi-blade row 3D Navier-Stokes solver to enable fan-splitter-bypass geometries to be handled. The code is applied to two generic configurations. The core-bypass splitter can exert considerable upstream influence via its associated pressure field and in the example shown here severely disturbs the fan suction surface boundary layer. The behaviour of the bypass ogv is substantially modified both by the clearance flow of the upstream fan and also by thicker than expected boundary layers on the splitter upper surface caused by the splitter LE incidence associated with the particular bypass ratio selected for the example.


Author(s):  
Maciej M. Opoka ◽  
Howard P. Hodson

Boundary layer measurements were performed on a cascade of the T106 high lift low-pressure (LP) turbine blades that was subjected to upstream wakes and a moving downstream potential field. Tests were carried out at a low level of inlet freestream turbulence (0.5%) and at a higher (4.0%). It is found that perturbations in the freestream due to both disturbances are superposed on each other. This affects the magnitude of the velocity perturbations at the edge of the boundary layer under the wakes as well as the fluctuations in the edge velocity between the wakes. Furthermore, the fluctuations in the adverse pressure gradient on the suction surface depend on the relative phase of the upstream and downstream disturbances, providing an additional stimulus for clocking studies. Time-mean momentum thickness values calculated from LDA traverses performed near the suction surface trailing edge are used to identify the optimum relative phase angle of the combined interaction. Unsteady suction surface pressures, quasi wall shear stress and LDA data illustrate the resulting multimode process of transition, which is responsible for the observed clocking effects. The optimum relative phase angle of the upstream wake and the downstream potential field can produce 0.25% of efficiency improvement, through the reduction of the suction surface boundary layer loss. This reduction is mainly related to the calmed region and the laminar flow benefits that can be more effectively utilised than when only the upstream wakes are present. During the remaining parts of the cycle the features that are usually associated with the wake and the potential field effects are still present.


Author(s):  
R. D. Stieger ◽  
H. P. Hodson

A detailed experimental investigation was conducted into the interaction of a convected wake and a separation bubble on the rear suction surface of a highly loaded low-pressure (LP) turbine blade. Boundary layer measurements, made with 2D LDA, revealed a new transition mechanism resulting from this interaction. Prior to the arrival of the wake, the boundary layer profiles in the separation region are inflexional. The perturbation of the separated shear layer caused by the convecting wake causes an inviscid Kelvin-Helmholtz rollup of the shear layer. This results in the breakdown of the laminar shear layer and a rapid wake-induced transition in the separated shear layer.


2004 ◽  
Vol 126 (4) ◽  
pp. 536-543 ◽  
Author(s):  
R. D. Stieger ◽  
H. P. Hodson

A detailed experimental investigation was conducted into the interaction of a convected wake and a separation bubble on the rear suction surface of a highly loaded low-pressure (LP) turbine blade. Boundary layer measurements, made with 2D LDA, revealed a new transition mechanism resulting from this interaction. Prior to the arrival of the wake, the boundary layer profiles in the separation region are inflexional. The perturbation of the separated shear layer caused by the convecting wake causes an inviscid Kelvin-Helmholtz rollup of the shear layer. This results in the breakdown of the laminar shear layer and a rapid wake-induced transition in the separated shear layer.


2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Maciej M. Opoka ◽  
Howard P. Hodson

Boundary layer measurements were performed on a cascade of the T106 high lift low-pressure (LP) turbine blades that was subjected to upstream wakes and a moving downstream potential field. Tests were carried out at a low level of inlet freestream turbulence (0.5%) and at a higher (4.0%). It is found that perturbations in the freestream due to both disturbances are superposed on each other. This affects the magnitude of the velocity perturbations at the edge of the boundary layer under the wakes as well as the fluctuations in the edge velocity between the wakes. Furthermore, the fluctuations in the adverse pressure gradient on the suction surface depend on the relative phase of the upstream and downstream disturbances, providing an additional stimulus for clocking studies. Time-mean momentum thickness values calculated from laser Doppler anemometry (LDA) traverses performed near the suction surface trailing edge are used to identify the optimum relative phase angle of the combined interaction. Unsteady suction surface pressures, quasiwall shear stress and LDA data illustrate the resulting multimode process of transition, which is responsible for the observed clocking effects. The optimum relative phase angle of the upstream wake and the downstream potential field can produce 0.25% of efficiency improvement through the reduction of the suction surface boundary layer loss. This reduction is mainly related to the calmed region and the laminar flow benefits that can be more effectively utilized than when only the upstream wakes are present. During the remaining parts of the cycle, the features that are usually associated with the wake and the potential field effects are still present.


Author(s):  
Penghao Duan ◽  
Choon S. Tan ◽  
Andrew Scribner ◽  
Anthony Malandra

The measured loss characteristic in a high-speed cascade tunnel of two turbine blades of different designs showed distinctly different trend with exit Mach number ranging from 0.8 to 1.4. Assessments using steady RANS computation of the flow in the two turbine blades, complemented with control volume analyses and loss modelling, elucidate why the measured loss characteristic looks the way it is. The loss model categorizes the total loss in terms of boundary layer loss, trailing edge loss and shock loss; it yields results in good agreement with the experimental data as well as steady RANS computed results. Thus RANS is an adequate tool for determining the loss variations with exit isentropic Mach number and the loss model serves as an effective tool to interpret both the computational and experimental data. The measured loss plateau in Blade 1 for exit Mach number of 1 to 1.4 is due to a balance between a decrease of blade surface boundary layer loss and an increase in the attendant shock loss with Mach number; this plateau is absent in Blade 2 due to a greater rate in shock loss increase than the corresponding decrease in boundary layer loss. For exit Mach number from 0.85 to 1, the higher loss associated with shock system in Blade 1 is due to the larger divergent angle downstream of the throat than that in Blade 2. However when exit Mach number is between 1.00 and 1.30, Blade 2 has higher shock loss. For exit Mach number above around 1.4, the shock loss for the two blades is similar as the flow downstream of the throat is completely supersonic. In the transonic to supersonic flow regime, the turbine design can be tailored to yield a shock pattern the loss of which can be mitigated in near equal amount of that from the boundary layer with increasing exit Mach number, hence yielding a loss plateau in transonic-supersonic regime.


2002 ◽  
Vol 124 (3) ◽  
pp. 385-392 ◽  
Author(s):  
R. J. Howell ◽  
H. P. Hodson ◽  
V. Schulte ◽  
R. D. Stieger ◽  
Heinz-Peter Schiffer ◽  
...  

This paper describes a detailed study into the unsteady boundary layer behavior in two high-lift and one ultra-high-lift Rolls-Royce Deutschland LP turbines. The objectives of the paper are to show that high-lift and ultra-high-lift concepts have been successfully incorporated into the design of these new LP turbine profiles. Measurements from surface mounted hot film sensors were made in full size, cold flow test rigs at the altitude test facility at Stuttgart University. The LP turbine blade profiles are thought to be state of the art in terms of their lift and design philosophy. The two high-lift profiles represent slightly different styles of velocity distribution. The first high-lift profile comes from a two-stage LP turbine (the BR710 cold-flow, high-lift demonstrator rig). The second high-lift profile tested is from a three-stage machine (the BR715 LPT rig). The ultra-high-lift profile measurements come from a redesign of the BR715 LP turbine: this is designated the BR715UHL LP turbine. This ultra-high-lift profile represents a 12 percent reduction in blade numbers compared to the original BR715 turbine. The results from NGV2 on all of the turbines show “classical” unsteady boundary layer behavior. The measurements from NGV3 (of both the BR715 and BR715UHL turbines) are more complicated, but can still be broken down into classical regions of wake-induced transition, natural transition and calming. The wakes from both upstream rotors and NGVs interact in a complicated manner, affecting the suction surface boundary layer of NGV3. This has important implications for the prediction of the flows on blade rows in multistage environments.


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