Compressor/Diffuser/Combustor Aerodynamic Interactions in Lean Module Combustors

Author(s):  
A. Duncan Walker ◽  
Jon F. Carrotte ◽  
James J. McGuirk

The paper reports an experimental investigation into the possibility of increased interactions between combustor external aerodynamics and upstream components, e.g., prediffuser, compressor outlet guide vane (OGV), and even the compressor rotor, caused by the trend in lean module fuel injectors to larger mass flows entering the combustor cowl. To explore these component interaction effects, measurements were made on a fully annular rig comprising a single stage compressor, an advanced integrated OGV/prediffuser, followed by a dump diffuser and a generic combustor flametube with metered cowl and inner/outer annulus flows. The flow split entering the cowl was increased from 30% to 70%. The results demonstrate that, with fixed geometry, as the injector flow increases, the performance of the prediffuser and feed annuli suffer. Prediffuser losses increase and at high injector flow rates, the diffuser moves close to separation. The substantial circumferential variation in cowl flow can feed upstream and cause rotor forcing. Notable differences in performance were observed inline and between injectors at the OGV exit, suggesting that geometry changes such as an increased dump gap or nonaxisymmetric prediffuser designs may be beneficial.

Author(s):  
A. Duncan Walker ◽  
Jon F. Carrotte ◽  
James J. McGuirk

The paper reports an experimental investigation into the possibility of increased interactions between combustor external aerodynamics and upstream components e.g. pre-diffuser, compressor OGV and even the compressor rotor, caused by the trend in lean module fuel injectors to larger mass flows entering the combustor cowl. To explore these component interaction effects, measurements were made on a fully annular rig comprising a single stage compressor, an advanced integrated OGV/pre-diffuser, followed by a dump diffuser and a generic combustor flametube with metered cowl and inner/outer annulus flows. The flow split entering the cowl was increased from 30% to 70%. The results demonstrate that, with fixed geometry, as the injector flow increases, the performance of the pre-diffuser and feed annuli suffer. Pre-diffuser losses increase and at high injector flow rates the diffuser moves close to separation. The substantial circumferential variation in cowl flow can feed upstream and cause rotor forcing. Notable differences in performance were observed inline and between injectors at OGV exit, suggesting that geometry changes such as an increased dump gap or non axisymmetric pre-diffuser designs may be beneficial.


2000 ◽  
Author(s):  
Fahua Gu ◽  
Abraham Engeda ◽  
Mike Cave ◽  
Jean-Luc Di Liberti

Abstract A numerical simulation is performed on a single stage centrifugal compressor using the commercially available CFD software, CFX-TASCflow. The steady flow is obtained by circumferentially averaging the exit fluxes of the impeller. Three runs are made at design condition and off-design conditions. The predicted performance is in agreement with experimental data. The flow details inside the stationary components are investigated, resulting in a flow model describing the volute/diffuser interaction at design and off-design conditions. The recirculation and twin vortex structure are found to explain the volute loss increase at lower and higher mass flows, respectively.


1993 ◽  
Vol 115 (2) ◽  
pp. 283-295 ◽  
Author(s):  
W. N. Dawes

This paper describes recent developments to a three-dimensional, unstructured mesh, solution-adaptive Navier–Stokes solver. By adopting a simple, pragmatic but systematic approach to mesh generation, the range of simulations that can be attempted is extended toward arbitrary geometries. The combined benefits of the approach result in a powerful analytical ability. Solutions for a wide range of flows are presented, including a transonic compressor rotor, a centrifugal impeller, a steam turbine nozzle guide vane with casing extraction belt, the internal coolant passage of a radial inflow turbine, and a turbine disk cavity flow.


1985 ◽  
Vol 107 (1) ◽  
pp. 170-180
Author(s):  
W. N. Shade ◽  
D. E. Hampshire

An experimental investigation was conducted to identify an optimum oil-buffered shaft seal for use on centrifugal compressors, with the primary objective being minimal seal oil exposure to process gases that cause seal oil degradation or are toxic. Types of seals tested included smooth bore cylindrical bushings, spiral groove cylindrical bushings, radial outward-flow face seals, and radial inward-flow face seals. The influence of shaft speed, gas pressure, seal oil differential pressure, oil bypass flow rate, and oil supply temperature on process side seal oil flow rate was determined. The investigation revealed some surprising relationships between seal oil flow rates and the escape of process gas.


2016 ◽  
Vol 20 (suppl. 2) ◽  
pp. 463-470
Author(s):  
Djordjije Doder ◽  
Biljana Miljkovic ◽  
Borivoj Stepanov ◽  
Ivan Pesenjanski

The paper presents the results of an experimental investigation of air pressure drop while flowing through wheat straw beds. According to Darcy?s law, the smaller the porosity of the bed is, the bigger the pressure drop will be. The investigation was conducted using three different porosities (or three bed densities), and for two different air flow rates. After determining porosity (which is directly measurable), the permeability of straw could be found. For high flow velocities, such as the velocity of air flowing through a straw bale, the Forchheimer equation becomes more relevant as a correction of Darcy?s law with inertial effects included. Otherwise, the permeability tensor depends only on the geometry of the porous medium. With permeability known, the Forchheimer equation coefficients can be easily estimated. These results may be important for the future development of efficient biomass combustion facilities. The measurement methods and facility characteristics are described in more detail.


Author(s):  
Oliver Munz ◽  
Lisa Hühn ◽  
Corina Schwitzke ◽  
Hans-Jörg Bauer ◽  
Tim Fischer ◽  
...  

Abstract Sealing systems contribute significantly to the efficiency of turbomachinery. Small gap widths, which are important for low leakage mass flows in labyrinth seals, combined with thermal and mechanical expansion of the rotor can lead to contact with the stator. During these so-called rubbing processes, it is necessary to make an accurate prediction with respect to the performance and service life of the seal. For this purpose, the influence of relative velocity in the contact (up to 165ms−1) and incursion rate (up to 0.5 mms−1) on the resulting thermal and mechanical loads as well as wear mechanisms are studied for the rubbing process between an inclined labyrinth seal fin and a honeycomb segment. Furthermore, different axial configurations of the seal fin with respect to the honeycomb structure are considered. The system reacts very sensitively to a change of the seal fin position relative to the honeycomb structure. The incursion per revolution reflects a change of the wear mechanism from abrasive to plastic for a certain value. The results of this study contribute to the optimization of labyrinth seals and the development of new types of liner materials as well as geometries.


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