Experimental Results From Controlled Blade Tip/Shroud Rubs at Engine Speed

2006 ◽  
Vol 129 (4) ◽  
pp. 713-723 ◽  
Author(s):  
Corso Padova ◽  
Jeffery Barton ◽  
Michael G. Dunn ◽  
Steve Manwaring
Keyword(s):  
Computational Models ◽  
Engine Speed ◽  
Leading Edge ◽  
Experimental Results ◽  
Trailing Edge ◽  
Metal On Metal ◽  
Non Linear ◽  
Blade Tip ◽  
Force Components ◽  
Tip Shroud

Experimental results obtained for an Inconel® compressor blade rubbing a steel casing at engine speed are described. Load cell, strain gauge, and accelerometer measurements are discussed and then applied to analyze the metal-on-metal interaction resulting from sudden incursions of varying severity, defined by incursion depths ranging from 13μm to 762μm (0.0005in. to 0.030in.). The results presented describe the transient dynamics of rotor and casing vibro-impact response at engine operational speed similar to those experienced in flight. Force components at the blade tip in axial and circumferential directions for a rub of moderate incursion depth (140μm) are compared to those for a severe rub (406μm). Similar general trends of variation during the metal-to-metal contact are observed. However, in the nearly threefold higher incursion the maximum incurred circumferential load increases significantly, while the maximum incurred axial load increases much less, demonstrating the non-linear nature of the rub phenomena. Concurrently, the stress magnification on the rubbing blade at root mid-chord, at tip leading edge, and at tip trailing edge is discussed. The results point to the possibility of failure occurring first at the airfoil trailing edge. Such a failure was in fact observed in the most severe rub obtained to date in the laboratory, consistent with field observations. Computational models to analyze the non-linear dynamic response of a rotating beam with periodic pulse loading at the free-end are currently under development and are noted.

Experimental Results From Controlled Blade Tip/Shroud Rubs at Engine Speed

2006 ◽  
Author(s):  
Corso Padova ◽  
Jeffery Barton ◽  
Michael G. Dunn ◽  
Steve Manwaring
Keyword(s):  
Computational Models ◽  
Engine Speed ◽  
Leading Edge ◽  
Experimental Results ◽  
Trailing Edge ◽  
Metal On Metal ◽  
Non Linear ◽  
Blade Tip ◽  
Force Components ◽  
Tip Shroud

Experimental results obtained for an Inconel compressor blade rubbing a steel casing at engine speed are described. Load cell, strain gauge and accelerometer measurements are discussed and then applied to analyze the metal-on-metal interaction resulting from sudden incursions of varying severity, defined by incursion depths ranging from 13 μm to 762 μm (0.0005-in to 0.030-in). The results presented describe the transient dynamics of rotor and casing vibro-impact response at engine operational speed similar to those experienced in flight. Force components at the blade tip in axial and circumferential directions for a rub of moderate incursion depth (140 μm) are compared to those for a severe rub (406 μm). Similar general trends of variation during the metal-to-metal contact are observed. However, in the nearly three-fold higher incursion the maximum incurred circumferential load increases significantly, while the maximum incurred axial load increases much less, demonstrating the non-linear nature of the rub phenomena. Concurrently, the stress magnification on the rubbing blade at root mid-chord, at tip leading edge, and at tip trailing edge is discussed. The results point to the possibility of failure occurring first at the airfoil trailing edge. Such a failure was in fact observed in the most severe rub obtained to date in the laboratory, consistent with field observations. Computational models to analyze the non-linear dynamic response of a rotating beam with periodic pulse loading at the free-end are currently under development and are noted.

Casing Treatment and Blade Tip Configuration Effects on Controlled Gas Turbine Blade Tip/Shroud Rubs at Engine Conditions

2008 ◽  
Author(s):  
Corso Padova ◽  
Michael G. Dunn ◽  
Jeffery Barton ◽  
Kevin Turner ◽  
Alan Turner ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Computational Models ◽  
Leading Edge ◽  
Companion Paper ◽  
Casing Treatment ◽  
Non Linear ◽  
Bare Steel ◽  
Blade Tip ◽  
Force Components ◽  
Detailed Interpretation

Experimental results obtained for an Inconel compressor blade rubbing bare-steel and treated casings at engine speed are described. Since 2002 a number of experiments were conducted to generate a broad database for tip rubs, the Rotor-Blade Rub Database (RBR database) obtained using the unique experimental facility at the OSU Gas Turbine Laboratory. As of 2007, there are seven completed groups of measurements in the database. Among them a number of blade-tip geometries and casing surface treatments have been investigated. The purpose of this paper is to provide a detailed interpretation of this database. Load cell, strain, temperature and accelerometer measurements are discussed and then applied to analyze the interactions resulting from progressive and sudden incursions of varying severity, defined by incursion depths ranging from 13 μm to 762 μm (0.0005 in to 0.030 in). The influence of blade-tip speed on these measurements is described. The results presented describe the dynamics of rotor and casing vibro-impact response at representative operational speeds similar to those experienced in flight. Force components at the blade tip in the axial and circumferential directions are presented for rub incursions ranging in depth from very light (13 μm) to severe (406 μm). Trends of variation are observed during metal-to-metal and metal-to-abradable contacts for two airfoil tip shapes and tip speed 390 m/s (1280 ft/s) and 180 m/s (590 ft/s). The non-linear nature of the rub phenomena reported in earlier work is confirmed. In progressing from light rubs to higher incursion, the maximum incurred circumferential load increases significantly while the maximum incurred axial load increases much less. The manner in which casing surface treatment affects the loads is presented. Concurrently, the stress magnification on the rubbing blade at root mid-chord, at tip leading edge, and at tip trailing edge is discussed. Computational models to analyze the non-linear dynamic response of a rotating beam with periodic pulse loading at the free-end are currently under development and are noted. A companion paper on a method to determine blade tip forces is presented separately in this Turbo Expo conference.

Casing Treatment and Blade-Tip Configuration Effects on Controlled Gas Turbine Blade Tip/Shroud Rubs at Engine Conditions

2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Corso Padova ◽  
Michael G. Dunn ◽  
Jeffery Barton ◽  
Kevin Turner ◽  
Alan Turner ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Computational Models ◽  
Leading Edge ◽  
State University ◽  
Casing Treatment ◽  
Bare Steel ◽  
Blade Tip ◽  
The Ohio State University ◽  
Force Components ◽  
Detailed Interpretation

Experimental results obtained for an Inconel® compressor blade rubbing bare-steel and treated casings at engine speed are described. Since 2002 a number of experiments were conducted to generate a broad database for tip rubs, the Rotor-Blade Rub database obtained using the unique experimental facility at the The Ohio State University Gas Turbine Laboratory. As of 2007, there are seven completed groups of measurements in the database. Among them a number of blade-tip geometries and casing surface treatments have been investigated. The purpose of this paper is to provide a detailed interpretation of this database. Load cell, strain, temperature, and accelerometer measurements are discussed and then applied to analyze the interactions resulting from progressive and sudden incursions of varying severity, defined by incursion depths ranging from 13 μm to 762 μm (from 0.0005 in. to 0.030 in.). The influence of blade-tip speed on these measurements is described. The results presented describe the dynamics of rotor and casing vibro-impact response at representative operational speeds similar to those experienced in flight. Force components at the blade tip in the axial and circumferential directions are presented for rub incursions ranging in depth from very light (13 μm) to severe (406 μm). Trends of variation are observed during metal-to-metal and metal-to-abradable contacts for two airfoil tip shapes and tip speeds 390 m/s (1280 ft/s) and 180 m/s (590 ft/s). The nonlinear nature of the rub phenomena reported in earlier work is confirmed. In progressing from light rubs to higher incursion, the maximum incurred circumferential load increases significantly while the maximum incurred axial load increases much less. The manner in which casing surface treatment affects the loads is presented. Concurrently, the stress magnification on the rubbing blade at root midchord, at tip leading edge, and at tip trailing edge is discussed. Computational models to analyze the nonlinear dynamic response of a rotating beam with periodic pulse loading at the free-end are currently under development and are noted.

scholarly journals Pressure fluctuation–vortex interaction in an ultra-low specific-speed centrifugal pump

2018 ◽  
Vol 38 (2) ◽  
pp. 527-543 ◽  
Author(s):  
Cong Wang ◽  
Yongxue Zhang ◽  
Zhiwei Li ◽  
Ao Xu ◽  
Chang Xu ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Leading Edge ◽  
Experimental Results ◽  
Vortex Interaction ◽  
Trailing Edge ◽  
Pressure Surface ◽  
Baroclinic Torque ◽  
Low Specific Speed ◽  
Specific Speed

To provide a comprehensive understanding of the pressure fluctuation–vortex interaction in non-cavitation and cavitation flow, in this article, the unsteady flow in an ultra-low specific-speed centrifugal pump was investigated by numerical simulation. The uncertainty of the numerical framework with three sets of successively refined mesh was verified and validated by a level of 1% of the experimental results. Then, the unsteady results indicate that the features of the internal flow and the pressure fluctuation were accurately captured in accordance with the closed-loop experimental results. The detailed pressure fluctuation at 16 monitoring points and the monitoring of the vorticity suggest that some inconsistent transient phenomena in frequency spectrums show strong correlation with the evolution of vortex, such as abnormal increasing amplitudes at the monitoring points near to the leading edge on the suction surface and the trailing edge on the pressure surface in the case of lower pressurization capacity of impeller after cavitation. Further analysis applies the relative vortex transport equation to intuitionally illustrate the pressure fluctuation–vortex interaction by the contribution of baroclinic torque, viscous diffusion and vortex convection terms. It reveals that the effect of viscous diffusion is weak when the Reynolds number is much greater than 1. Pressure fluctuation amplitude enlarges on the suction side of blade near to the leading edge due to the baroclinic torque in cavitation regions, whereas the abnormal increase of pressure fluctuation after cavitation on the pressure surface of blade approaching the trailing edge results from the vortex convection during vortices moving downstream with the decrease of available net positive suction head at the same instance.

scholarly journals Discussion: “Criteria for Spike Initiated Rotating Stall” (Vo, H. D., Tan, C. S., Greitzer, E. M., 2008, ASME J. Turbomach., 130, p. 011023)

2008 ◽  
Vol 130 (1) ◽  
Author(s):  
A. Deppe ◽  
H. Saathoff ◽  
U. Stark
Keyword(s):  
Computational Study ◽  
Axial Flow ◽  
Leading Edge ◽  
Rotating Stall ◽  
Experimental Results ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Trailing Edge ◽  
Stall Inception ◽  
Tip Leakage

The paper “Criteria for Spike Initiated Rotating Stall” by Vo et al. (2008, ASME J. Turbomach., 130, p. 011023) provides a very important contribution to the understanding of spike-type stall inception in axial-flow compressors by demonstrating that spike-type disturbances are directly linked to the tip leakage flow of the rotor. The computational study of Vo et al. leads to the conclusion that two conditions have to be fulfilled simultaneously for the formation of spike-type stall: (i) axial backflow at the leading edge plane and (ii) axial backflow at the trailing edge plane. The objective of the present technical brief is to support these findings by corresponding experimental results.

Heat Transfer and Film Cooling of Blade Tips and Endwalls

2011 ◽  
Vol 134 (4) ◽  
Author(s):  
S. Naik ◽  
C. Georgakis ◽  
T. Hofer ◽  
D. Lengani
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Film Cooling ◽  
Leading Edge ◽  
Pressure Side ◽  
High Pressure Turbine ◽  
Trailing Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blade Tip

This paper investigates the flow, heat transfer, and film cooling effectiveness of advanced high pressure turbine blade tips and endwalls. Two blade tip configurations have been studied, including a full rim squealer and a partial squealer with leading edge and trailing edge cutouts. Both blade tip configurations have pressure side film cooling and cooling air extraction through dust holes, which are positioned along the airfoil camber line on the tip cavity floor. The investigated clearance gap and the blade tip geometry are typical of that commonly found in the high pressure turbine blades of heavy-duty gas turbines. Numerical studies and experimental investigations in a linear cascade have been conducted at a blade exit isentropic Mach number of 0.8 and a Reynolds number of 9×105. The influence of the coolant flow ejected from the tip dust holes and the tip pressure side film holes has also been investigated. Both the numerical and experimental results showed that there is a complex aerothermal interaction within the tip cavity and along the endwall. This was evident for both tip configurations. Although the global heat transfer and film cooling characteristics of both blade tip configurations were similar, there were distinct local differences. The partial squealer exhibited higher local film cooling effectiveness at the trailing edge but also low values at the leading edge. For both tip configurations, the highest heat transfer coefficients were located on the suction side rim within the midchord region. However, on the endwall, the highest heat transfer rates were located close to the pressure side rim and along most of the blade chord. Additionally, the numerical results also showed that the coolant ejected from the blade tip dust holes partially impinges onto the endwall.

Development of High-Efficiency Half-Ducted Propeller Fan for Air-Conditioners by Blade Tip Shape Modification

2019 ◽  
Author(s):  
Masashi Yoshikawa ◽  
Hiroyuki Toyoda ◽  
Hisashi Daisaka
Keyword(s):  
Pressure Loss ◽  
Total Pressure ◽  
Static Pressure ◽  
Leading Edge ◽  
Loss Coefficient ◽  
Total Pressure Loss ◽  
Trailing Edge ◽  
Pressure Loss Coefficient ◽  
Blade Tip ◽  
Total Pressure Loss Coefficient

Abstract We developed a high-efficiency half-ducted propeller fan to reduce the electric power consumption of the outdoor unit of air conditioner by using computational fluid dynamics (CFD). Total pressure loss coefficient on the cylindrical surface of blade tip started increasing at the middle of the blade, and the region of high total pressure loss coefficient was formed after trailing edge. Therefore, we assumed that decreasing this region helped increasing static pressure efficiency. Limiting stream lines on the pressure surface showed that the flow from leading edge leaked at the middle of the blade tip, so it was assumed that the region of the high total pressure loss coefficient arose from the leakage at the middle of the blade tip. We confirmed that static pressure at the middle of blade tip, which was the leakage point, was low. We assumed that low inward force to the flow caused the leakage. On the other hand, static pressure at trailing edge of the blade tip was high. Therefore, it was found that the inward force could be increased by making the static pressure higher at the meddle of the blade tip. In order to make the static pressure higher at the middle of the blade tip, we attempted to move the maximum camber position of the blade tip from trailing edge side to leading edge side. Calculation results showed leakage at the blade tip decreased and the static pressure efficiency increased by 0.5%. Experimental results showed that the static pressure efficiency increased by 1.7 % and sound pressure level was almost the same. For the above reasons, we found leakage of flow from leading edge could be decreased by adjusting the maximum camber position of the blade tip. Decreasing leakage contributed to increasing static pressure efficiency and decreasing electric power consumption.

Development of an Experimental Capability to Produce Controlled Blade Tip/Shroud Rubs at Engine Speed

2004 ◽  
Author(s):  
Corso Padova ◽  
Jeffery Barton ◽  
Michael G. Dunn ◽  
Steve Manwaring ◽  
Gamaliel Young ◽  
...  
Keyword(s):  
Engine Speed ◽  
Facility Design ◽  
Bladed Disks ◽  
Current Configuration ◽  
Blade Tip ◽  
Design Speed ◽  
Tip Shroud ◽  
Compressor Disk

Development of an in-ground spin-pit facility specifically designed to investigate aeromechanic phenomena for engine hardware rotating at design speed is reported in this paper. The purpose of this paper is to describe the facility design and operation and to demonstrate utility by providing typical results from a recently completed measurement program. The facility is designed to allow insertion of a segment of engine casing into the path of single-bladed or multiple-bladed disks. In the current configuration, a 90-degree sector of a representative engine casing is forced to rub the tip of a single-bladed compressor disk with predetermined blade incursion into the casing for rotational speeds in the vicinity of 20,000 rpm.

scholarly journals Aerodynamic effects of flexibility in flapping wings

2009 ◽  
Vol 7 (44) ◽  
pp. 485-497 ◽  
Author(s):  
Liang Zhao ◽  
Qingfeng Huang ◽  
Xinyan Deng ◽  
Sanjay P. Sane
Keyword(s):  
Computational Models ◽  
Aerodynamic Force ◽  
Leading Edge ◽  
Flapping Flight ◽  
Force Generation ◽  
Flapping Wings ◽  
Centre Of Pressure ◽  
Aerodynamic Forces ◽  
Trailing Edge ◽  
High Angles Of Attack

Recent work on the aerodynamics of flapping flight reveals fundamental differences in the mechanisms of aerodynamic force generation between fixed and flapping wings. When fixed wings translate at high angles of attack, they periodically generate and shed leading and trailing edge vortices as reflected in their fluctuating aerodynamic force traces and associated flow visualization. In contrast, wings flapping at high angles of attack generate stable leading edge vorticity, which persists throughout the duration of the stroke and enhances mean aerodynamic forces. Here, we show that aerodynamic forces can be controlled by altering the trailing edge flexibility of a flapping wing. We used a dynamically scaled mechanical model of flapping flight ( Re ≈ 2000) to measure the aerodynamic forces on flapping wings of variable flexural stiffness (EI). For low to medium angles of attack, as flexibility of the wing increases, its ability to generate aerodynamic forces decreases monotonically but its lift-to-drag ratios remain approximately constant. The instantaneous force traces reveal no major differences in the underlying modes of force generation for flexible and rigid wings, but the magnitude of force, the angle of net force vector and centre of pressure all vary systematically with wing flexibility. Even a rudimentary framework of wing veins is sufficient to restore the ability of flexible wings to generate forces at near-rigid values. Thus, the magnitude of force generation can be controlled by modulating the trailing edge flexibility and thereby controlling the magnitude of the leading edge vorticity. To characterize this, we have generated a detailed database of aerodynamic forces as a function of several variables including material properties, kinematics, aerodynamic forces and centre of pressure, which can also be used to help validate computational models of aeroelastic flapping wings. These experiments will also be useful for wing design for small robotic insects and, to a limited extent, in understanding the aerodynamics of flapping insect wings.

Experimental Analysis of an Axial Inducer Influence of the Shape of the Blade Leading Edge on the Performances in Cavitating Regime

2003 ◽  
Vol 125 (2) ◽  
pp. 293-301 ◽  
Author(s):  
F. Bakir ◽  
S. Kouidri ◽  
R. Noguera ◽  
R. Rey
Keyword(s):  
Experimental Analysis ◽  
Pressure Fluctuations ◽  
Leading Edge ◽  
Cavitation Number ◽  
Experimental Results ◽  
Test Rig ◽  
Cfd Simulations ◽  
Trailing Edge ◽  
Flow Rates ◽  
Blade Leading Edge

The aim of this paper is to analyze, from experimental results, the influence of the shape of the leading edge and its sharpening on the cavitating behavior of an inducer. The studied inducer is designed according to a methodology developed at LEMFI. Successive cutting and sharpening (four cuts, which modify up to 20 percent of the blade chord at the tip), were made to modify the shape of the leading edge. For the various geometries, the experimental results obtained on the LEMFI test rig are presented as follows. Noncavitating Regime: Overall performances at 1450 rpm. Cavitating Regime: (1) The development of the cavitation versus the cavitation number, (2) the description of the various cavitation pictures, and (3) the pressure fluctuations measured at the wall at 150 mm downstream of the trailing edge for various flow rates and inlet pressures. The CFD simulations carried out under CFX-Blade Gen+ on this range of inducers are presented to explain certain aspects observed.

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