Transient Natural Convection Heat Transfer Correlations for Tube Bundles Immersed in a Thermal Storage

2005 ◽  
Vol 129 (2) ◽  
pp. 210-214 ◽  
Author(s):  
Yan Su ◽  
Jane H. Davidson

A scale analysis of the transient discharge of a fully mixed thermal storage vessel with an immersed single-tube heat exchanger is extended to provide a generalized expression for the transient natural convection Nusselt number for heat exchangers comprising many tubes. The transient Nusselt number is expressed in terms of the Rayleigh number at the initiation of the discharge (or charge) process and easily measured geometric parameters. Nusselt numbers measured for a 240-tube heat exchanger immersed in a fully mixed 126L storage vessel are well correlated in the proposed form. The applicability of the approach to thermally stratified storage fluids is evaluated for both a single-tube and the 240-tube bundle. For heat exchangers of practical size for solar systems, for example the 240-tube bundle, buoyancy driven flow within the storage is sufficient to mix an initially stratified fluid. In this case, Nusselt numbers during the discharge process are predicted accurately by the proposed transient formulation. However, if the storage fluid remains stratified during discharge, as is the case for an initially stratified vessel with a single-tube heat exchanger, the transient formulation is not recommended.

Author(s):  
M. R. Salem ◽  
K. M. Elshazly ◽  
R. Y. Sakr ◽  
R. K. Ali

The present work experimentally investigates the characteristics of convective heat transfer in horizontal shell and coil heat exchangers in addition to friction factor for fully developed flow through the helically coiled tube (HCT). The majority of previous studies were performed on HCTs with isothermal and isoflux boundary conditions or shell and coil heat exchangers with small ranges of HCT configurations and fluid operating conditions. Here, five heat exchangers of counter-flow configuration were constructed with different HCT-curvature ratios (δ) and tested at different mass flow rates and inlet temperatures of the two sides of the heat exchangers. Totally, 295 test runs were performed from which the HCT-side and shell-side heat transfer coefficients were calculated. Results showed that the average Nusselt numbers of the two sides of the heat exchangers and the overall heat transfer coefficients increased by increasing coil curvature ratio. The average increase in the average Nusselt number is of 160.3–80.6% for the HCT side and of 224.3–92.6% for the shell side when δ increases from 0.0392 to 0.1194 within the investigated ranges of different parameters. Also, for the same flow rate in both heat exchanger sides, the effect of coil pitch and number of turns with the same coil torsion and tube length is remarkable on shell average Nusselt number while it is insignificant on HCT-average Nusselt number. In addition, a significant increase of 33.2–7.7% is obtained in the HCT-Fanning friction factor (fc) when δ increases from 0.0392 to 0.1194. Correlations for the average Nusselt numbers for both heat exchanger sides and the HCT Fanning friction factor as a function of the investigated parameters are obtained.


Author(s):  
Wei Liu ◽  
Jane H. Davidson ◽  
F. A. Kulacki

Natural convection is measured in an enclosure that represents an integral collector storage solar system with an immersed heat exchanger. The enclosure has an aspect ratio of 9.3:1 and is inclined 30 deg to the horizontal. Heat transfer coefficients for bundles of 240 tubes are obtained for a range of transient operating modes and pitch-to-diameter ratios of 1.5, 2.4, and 3.3. Results for isothermal and stratified enclosures yield a correlation for the overall Nusselt number, NuD=(2.45±0.03)RaD0.188,230≤RaD≤9800. Nusselt numbers are three times larger than those for a similarly configured single-tube and an eight-tube bundle. This increase is attributed to stronger fluid motion within the bundle and greater overall circulation rates in the enclosure.


2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Hie Chan Kang ◽  
Se-Myong Chang

This study proposes an empirical correlation for laminar natural convection applicable to external circular finned-tube heat exchangers with wide range of configuration parameters. The transient temperature response of the heat exchangers was used to obtain the heat transfer coefficient, and the experimental data with their characteristic lengths are discussed. The data lie in the range from 1 to 1000 for Rayleigh numbers based on the fin spacing: the ratio of fin height to tube diameter ranges from 0.1 to 0.9, and the ratio of fin pitch to height ranges from 0.13 to 2.6. Sixteen sets of finned-tube electroplated with nickel–chrome were tested. The convective heat transfer coefficients on the heat exchangers were measured by elimination of the thermal radiation effect from the heat exchanger surfaces. The Nusselt number was correlated with a newly suggested composite curve formula, which converges to the quarter power of the Rayleigh number for a single cylinder case. The proposed characteristic length for the Rayleigh number is the fin pitch while that for the Nusselt number is mean flow length, defined as half the perimeter of the mean radial position inside the flow region bounded by the tube surface and two adjacent fins. The flow is regarded as laminar, which covers heat exchangers from a single horizontal cylinder to infinite parallel disks. Consequently, the result of curve fitting for the experimental data shows the reasonable physical interpretation as well as the good quantitative agreement with the correction factors.


Author(s):  
Khwanchit Wongcharee ◽  
Somsak Pethkool ◽  
Chinaruk Thianpong

This paper describes an experimental study of turbulent convective heat transfer and flow friction characteristics in a double tube heat exchanger equipped with propellers (2 blade-type). The propellers are used as the decaying swirl generators in the inner tube. The experiments were performed using the propellers with four different interval lengths (l = 1D, 2D, 3D and 4D where D is diameter of the inner tube), for the Reynolds number ranging from 5000 to 32,000, using water with temperature of 27°C and 70°C as cold and hot working fluids, respectively. The data of the tube equipped with the propellers are reported together with those of the plain tube, for comparison. The obtained results demonstrate that the heat transfer rate in term of Nusselt number (Nu) and friction factor (f) in the tube with propellers are higher than those in the plain tube at the similar operating conditions. This is due to the chaotic mixing and efficient interruption of thermal boundary layer caused by the propellers. In addition, the Nusselt number and friction factor in the tube fitted with the propellers increase as the interval length decreases. Depending on Reynolds number and interval length, Nusselt numbers and friction factors in the tube fitted with the propellers are augmented to 1.95 to 2.3 times and 5.8 to 13.2 times of those in the plain tube. In addition, the correlations of the Nusselt number (Nu) and the friction factor (f) for tube fitted with the propellers are reported and the performance evaluation to access the real benefits of using the turbulators is also determined.


Kerntechnik ◽  
2021 ◽  
Vol 86 (1) ◽  
pp. 50-63
Author(s):  
T. Koca

Abstract In this research, the effect of nanofluids including graphite and water on the heat transfer enhancement in heat Exchangers with both straight and rotational inner tube were examined. Nano-fluids including graphite and water were obtained at 0.01, 0.02 and 0.03 %volume concentrations by means of pure water as a base fluid. The aim of the study is to experimentally investigate and compare the influence of straight inner tube on the performance of a double tube heat exchanger at different flow rates, different capacity ratios (0.25, 0.5, 0.75, 1), different rotation rates (0 RPM, 100 RPM, 150 RPM, 200 RPM, 300 RPM, 500 RPM and 750 RPM) and by using nanofluid including graphite and water volume at values of 0.01, 0.02, 0.03%. In the experiments the flow is turbulent. In order to determine the heat transfer enhancement, the experimental datas were compared for pure water and nano-fluids. According to the results, Nusselt number, pressure loss, efficiency of heat exchanger were gauge. By the results achieved from experiments, correlations for Nusselt number have been reproduce and experimental data have been compared with ones in the literature by drawing graphics. The experiment that provides the best increase in heat transfer is the nanofluid including 0.02% volume concentrations of graphene/water at 500RPM speed.


2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Jiuyi Liu ◽  
Caifu Qian ◽  
Huifang Li

Thermal stress is an important factor influencing the strength of a heat exchanger tubesheet. Some studies have indicated that, even in floating-head or U-tube heat exchangers, the thermal stress at the tubesheet is significant in magnitude. For exploring the value, distribution, and the influence factors of the thermal stress at the tubesheet of these kind heat exchangers, a tubesheet and triangle arranged tubes with the tube diameter of 25 mm were numerically analyzed. Specifically, the thermal stress at the tubesheet center is concentrated and analyzed with changing different parameters of the tubesheet, such as the temperature difference between tube-side and shell-side fluids, tubesheet diameter, thickness, and the tube-hole area ratio. It is found that the thermal stress of the tubesheet of floating-head or U-tube heat exchanger was comparable in magnitude with that produced by pressures, and the distribution of the thermal stress depends on the tube-hole area and the temperature inside the tubes. The thermal stress at the center of the tubesheet surface is high when tube-hole area ratio is very low. And with increasing the tube-hole area ratio, the stress first decreases rapidly and then increases linearly. A formula was numerically fitted for calculating the thermal stress at the tubesheet surface center which may be useful for the strength design of the tubesheet of floating-head or U-tube heat exchangers when considering the thermal stress. Numerical tests show that the fitted formula can meet the accuracy requirements for engineering applications.


2016 ◽  
Vol 37 (4) ◽  
pp. 137-159 ◽  
Author(s):  
Rafał Andrzejczyk ◽  
Tomasz Muszyński

Abstract The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.


1992 ◽  
Vol 114 (1) ◽  
pp. 124-131 ◽  
Author(s):  
F. Osweiller

For about 40 years most tubesheet exchangers have been designed according to the standards of TEMA. Partly due to their simplicity, these rules do not assure a safe heat-exchanger design in all cases. This is the main reason why new tubesheet design rules were developed in 1981 in France for the French pressure vessel code CODAP. For fixed tubesheet heat exchangers, the new rules account for the “elastic rotational restraint” of the shell and channel at the outer edge of the tubesheet, as proposed in 1959 by Galletly. For floating-head and U-tube heat exchangers, the approach developed by Gardner in 1969 was selected with some modifications. In both cases, the tubesheet is replaced by an equivalent solid plate with adequate effective elastic constants, and the tube bundle is simulated by an elastic foundation. The elastic restraint at the edge of the tubesheet due the shell and channel is accounted for in different ways in the two types of heat exchangers. The purpose of the paper is to present the main basis of these rules and to compare them to TEMA rules.


Energies ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1762 ◽  
Author(s):  
Zhe Wang ◽  
Fenghui Han ◽  
Yulong Ji ◽  
Wenhua Li

A marine seawater source heat pump is based on the relatively stable temperature of seawater, and uses it as the system’s cold and heat source to provide the ship with the necessary cold and heat energy. This technology is one of the important solutions to reduce ship energy consumption. Therefore, in this paper, the heat exchanger in the CO2 heat pump system with graphene nano-fluid refrigerant is experimentally studied, and the influence of related factors on its heat transfer enhancement performance is analyzed. First, the paper describes the transformation of the heat pump system experimental bench, the preparation of six different mass concentrations (0~1 wt.%) of graphene nanofluid and its thermophysical properties. Secondly, this paper defines graphene nanofluids as beneficiary fluids, the heat exchanger gains cold fluid heat exergy increase, and the consumption of hot fluid heat is heat exergy decrease. Based on the heat transfer efficiency and exergy efficiency of the heat exchanger, an exergy transfer model was established for a seawater source of tube heat exchanger. Finally, the article carried out a test of enhanced heat transfer of heat exchangers with different concentrations of graphene nanofluid refrigerants under simulated seawater constant temperature conditions and analyzed the test results using energy and an exergy transfer model. The results show that the enhanced heat transfer effect brought by the low concentration (0~0.1 wt.%) of graphene nanofluid is greater than the effect of its viscosity on the performance and has a good exergy transfer effectiveness. When the concentration of graphene nanofluid is too high, the resistance caused by the increase in viscosity will exceed the enhanced heat transfer gain brought by the nanofluid, which results in a significant decrease in the exergy transfer effectiveness.


Sign in / Sign up

Export Citation Format

Share Document