Movement of Deposited Water on Turbomachinery Rotor Blade Surfaces

2006 ◽  
Vol 129 (2) ◽  
pp. 394-403 ◽  
Author(s):  
John Williams ◽  
John B. Young

A theoretical approach for calculating the movement of liquid water following deposition onto a turbomachine rotor blade is described. Such a situation can occur during operation of an aero-engine in rain. The equation of motion of the deposited water is developed on an arbitrarily oriented plane triangular surface facet. By dividing the blade surface into a large number of facets and calculating the water trajectory over each one crossed in turn, the overall trajectory can be constructed. Apart from the centrifugal and Coriolis inertia effects, the forces acting on the water arise from the blade surface friction, and the aerodynamic shear and pressure gradient. Nondimensionalization of the equations of motion provides considerable insight and a detailed study of water flow on a flat rotating plate set at different stagger angles demonstrates the paramount importance of blade surface friction. The extreme cases of low and high blade friction are examined and it is concluded that the latter (which allows considerable mathematical generalization) is the most likely in practice. It is also shown that the aerodynamic shear force, but not the pressure force, may influence the water motion. Calculations of water movement on a low-speed compressor blade and the fan blade of a high bypass ratio aero-engine suggest that in low rotational speed situations most of the deposited water is centrifuged rapidly to the blade tip region.

Author(s):  
John Williams ◽  
John B. Young

A theoretical approach for calculating the movement of liquid water following deposition onto a turbomachine rotor blade is described. Such a situation can occur during operation of an aero-engine in rain. The equation of motion of the deposited water is developed on an arbitrarily oriented plane triangular surface facet. By dividing the blade surface into a large number of facets and calculating the water trajectory over each one crossed in turn, the overall trajectory can be constructed. Apart from the centrifugal and Coriolis inertia effects, the forces acting on the water arise from the blade surface friction, and the aerodynamic shear and pressure gradient. Non-dimensionalisation of the equations of motion provides considerable insight and a detailed study of water flow on a flat rotating plate set at different stagger angles demonstrates the paramount importance of blade surface friction. The extreme cases of low and high blade friction are examined and it is concluded that the latter (which allows considerable mathematical generalisation) is the most likely in practice. It is also shown that the aerodynamic shear force, but not the pressure force, may influence the water motion. Calculations of water movement on a low-speed compressor blade and the fan blade of a high bypass ratio aero-engine suggest that in low rotational speed situations most of the deposited water is centrifuged rapidly to the blade tip region.


Author(s):  
A. A. Ameri ◽  
E. Steinthorsson

The rate of heat transfer on the tip of a turbine rotor blade and on the blade surface in the vicinity of the tip, was successfully predicted. The computations were performed with a multiblock computer code which solves the Reynolds Averaged Navier-Stokes equations using an efficient multigrid method. The case considered for the present calculations was the SSME (Space Shuttle Main Engine) high pressure fuel side turbine. The predictions of the blade tip heat transfer agreed reasonably well with the experimental measurements using the present level of grid refinement. On the tip surface, regions with high rate of heat transfer was found to exist close to the pressure side and suction side edges. Enhancement of the heat transfer was also observed on the blade surface near the tip. Further comparison of the predictions was performed with results obtained from correlations based on fully developed channel flow.


Author(s):  
Nanfei Wang ◽  
Chao Liu ◽  
Dongxiang Jiang

Fan blade off occurring in a running rotor of the turbofan engine dual-rotor system will cause a sudden unbalance and inertia asymmetry, which results in large impact load and consequently induces the rubbing between blade and casing. In order to reveal the transient dynamic response characteristics of actual aero-engine when fan blade off event occurs, the dynamic model of dual-rotor-blade-casing system is developed, in which the distribution characteristics of the stiffness and mass, the load transfer, and the coupling effects of dual-rotor and casing are included. Considering several excitations caused by blade off, the physical process and mechanical characteristics of the fan blade off event are described qualitatively. Considering that only the casing acceleration signal can be used for condition monitoring in actual aero-engine, the transient response including rotor vibration displacement and casing vibration acceleration during the instantaneous status are obtained. Due to the time-varying and highly nonlinear characteristics of vibration responses, frequency slice wavelet transform is employed to isolate the vibration signal features. The results show that the impact load induced by the sudden imbalance causes significant increase of vibration amplitude. The rubbing action between blade and rotor will impose constraint effects on the rotor, which decreases the transient vibration amplitude. The inertia asymmetry has a big impact on the transient response. The vibration characteristics of casing acceleration under blade off are similar to those of rotor displacement, while casing acceleration response attenuates to stable value faster and is more sensitive to high-frequency components of vibration.


Author(s):  
Bingfeng Zhao ◽  
Liyang Xie ◽  
Yu Zhang ◽  
Jungang Ren ◽  
Xin Bai ◽  
...  

As the power source of an aircraft, aero-engine tends to meet many rigorous requirements for high thrust-weight ratio and reliability with the continuous improvement of aero-engine performance. In this paper, based on the order statistics and stochastic process theory, an improved dynamic load-strength interference (LSI) model was proposed for the reliability analysis of aero-engine rotor blade system, with strength degradation and catastrophic failure involved. In presented model, the “unconventional active” characteristic of rotor blade system, changeable functioning relationships and system-component configurations, was fully considered, which is necessary for both theoretical analysis and engineering application. In addition, to reduce the computation cost, a simplified form of the improved LSI model was also built for convenience of engineering application. To verify the effectiveness of the improved model, reliability of turbojet 7 engine rotor blade system was calculated by the improved LSI model based on the results of static finite element analysis. Compared with the traditional LSI model, the result showed that there were significant differences between the calculation results of the two models, in which the improved model was more appropriate to the practical condition.


2016 ◽  
Vol 32 (3) ◽  
pp. 297-311
Author(s):  
T.-Y. Zhao ◽  
H.-Q. Yuan ◽  
B.-B. Li ◽  
Z.-J. Li ◽  
L.-M. Liu

AbstractThe analysis method is developed to obtain dynamic characteristics of the rotating cantilever plate with thermal shock and tip-rub. Based on the variational principle, equations of motion are derived considering the differences between rubbing forces in the width direction of the plate. The transverse deformation is decomposed into quasi-static deformation of the cantilever plate with thermal shock and dynamic deformation of the rubbing plate under thermal shock. Then deformations are obtained through the calculation of modal characteristics of rotating cantilever plate and temperature distribution function. Special attention is paid to the influence of tip-rub and thermal shock on the plate. The results show that tip-rub has the characteristics of multiple frequency vibrations, and high frequency vibrations are significant. On the contrary, thermal shock shows the low frequency vibrations. The thermal shock makes the rubbing plate gradually change into low frequency vibrations. Because rub-induced vibrations are more complicated than those caused by thermal shock, tip-rub is easier to result in the destruction of the blade. The increasing friction coefficient intensifies vibrations of the rubbing plate. Minimizing friction coefficients can be an effective way to reduce rub-induced damage through reducing the surface roughness between the blade tip and the inner surface of the casing.


1995 ◽  
Vol 117 (4) ◽  
pp. 522-532 ◽  
Author(s):  
W. C. Zierke ◽  
K. J. Farrell ◽  
W. A. Straka

A high-Reynolds-number pump (HIREP) facility has been used to acquire flow measurements in the rotor blade tip clearance region, with blade chord Reynolds numbers of 3,900,000 and 5,500,000. The initial experiment involved rotor blades with varying tip clearances, while a second experiment involved a more detailed investigation of a rotor blade row with a single tip clearance. The flow visualization on the blade surface and within the flow field indicate the existence of a trailing-edge separation vortex, a vortex that migrates radially upward along the trailing edge and then turns in the circumferential direction near the casing, moving in the opposite direction of blade rotation. Flow visualization also helps in establishing the trajectory of the tip leakage vortex core and shows the unsteadiness of the vortex. Detailed measurements show the effects of tip clearance size and downstream distance on the structure of the rotor tip leakage vortex. The character of the velocity profile along the vortex core changes from a jetlike profile to a wakelike profile as the tip clearance becomes smaller. Also, for small clearances, the presence and proximity of the casing endwall affects the roll-up, shape, dissipation, and unsteadiness of the tip leakage vortex. Measurements also show how much circulation is retained by the blade tip and how much is shed into the vortex, a vortex associated with high losses.


Author(s):  
Gm S. Azad ◽  
Je-Chin Han ◽  
Robert J. Boyle

Experimental investigations are performed to measure the detailed heat transfer coefficient and static pressure distributions on the squealer tip of a gas turbine blade in a five-bladed stationary linear cascade. The blade is a 2-dimensional model of a modern first stage gas turbine rotor blade with a blade tip profile of a GE-E3 aircraft gas turbine engine rotor blade. A squealer (recessed) tip with a 3.77% recess is considered here. The data on the squealer tip are also compared with a flat tip case. All measurements are made at three different tip gap clearances of about 1%, 1.5%, and 2.5% of the blade span. Two different turbulence intensities of 6.1% and 9.7% at the cascade inlet are also considered for heat transfer measurements. Static pressure measurements are made in the mid-span and near-tip regions, as well as on the shroud surface opposite to the blade tip surface. The flow condition in the test cascade corresponds to an overall pressure ratio of 1.32 and an exit Reynolds number based on the axial chord of 1.1×106. A transient liquid crystal technique is used to measure the heat transfer coefficients. Results show that the heat transfer coefficient on the cavity surface and rim increases with an increase in tip clearance. The heat transfer coefficient on the rim is higher than the cavity surface. The cavity surface has a higher heat transfer coefficient near the leading edge region than the trailing edge region. The heat transfer coefficient on the pressure side rim and trailing edge region is higher at a higher turbulence intensity level of 9.7% over 6.1% case. However, no significant difference in local heat transfer coefficient is observed inside the cavity and the suction side rim for the two turbulence intensities. The squealer tip blade provides a lower overall heat transfer coefficient when compared to the flat tip blade.


Author(s):  
Jiaguangyi Xiao ◽  
Yong Chen ◽  
Qichen Zhu ◽  
Jun Lee ◽  
Tingting Ma

Composite fan blade ply lay-up design, which includes ply drop-off/shuffle design and stacking sequence design, makes fan blade structures different from traditional composite structures. It gives designers more freedom to construct high-quality fan blades. However, contemporary fan blade profiles are quite complex and twisted, and fan blade structures are quite different from regular composite structures such as composite laminates and composite wings. The ply drop-off design of a fan blade, especially for a fully 3D fan blade, is still an arduous task. To meet this challenge, this paper develops a ply lay-up way with the help of a software called Fibersim. The fully 3D fan blade is cut into ply pieces in Fibersim. As a result, an initial ply sequence is created and ply shuffle could revise it. Because of the complexity of ply shuffling, the ply shuffle table developed in this paper mainly refers to the design experience gained from simple plate-like laminate structures and some criterion. Besides, the impact of different ply orientation patterns on the reliability of composite fan blade is studied through static and modal numerical analysis. The results show that this ply lay-up idea is feasible for aero engine composite fan blade. Under the calculated rotating speeds, the ply stacking sequence 4 (i.e.[−45°/0°/+45°/0°] with the outer seven groups are [−45°/0°/−45°/0°]) shows the greatest margin of safety compared with other stacking sequences. Modal analysis shows that plies with different angles could have relatively big different impacts on blades vibration characteristics. The composite fan blade ply design route this paper presents has gain its initial success and the results in this paper might be used as basic references for composite blade initial structural design.


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