Large Eddy Simulation of Flow and Heat Transfer in the Developing Flow Region of a Rotating Gas Turbine Blade Internal Cooling Duct With Coriolis and Buoyancy Forces

2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Evan A. Sewall ◽  
Danesh K. Tafti

The problem of accurately predicting the flow and heat transfer in the ribbed internal cooling duct of a rotating gas turbine blade is addressed with the use of large eddy simulations (LES). Four calculations of the developing flow region of a rotating duct with ribs on opposite walls are used to study changes in the buoyancy parameter at a constant rotation rate. The Reynolds number is 20,000, the rotation number is 0.3, and the buoyancy parameter is varied between 0.00, 0.25, 0.45, and 0.65. Previous experimental studies have noted that leading wall heat transfer augmentation decreases as the buoyancy parameter increases with low buoyancy, but heat transfer then increases with high buoyancy. However, no consistent physical explanation has been given in the literature. The LES results from this study show that the initial decrease in augmentation with buoyancy is a result of larger separated regions at the leading wall. However, as the separated region spans the full pitch between ribs with an increase in buoyancy parameter, it leads to increased turbulence and increased entrainment of mainstream fluid, which is redirected toward the leading wall by the presence of a rib. The impinging mainstream fluid results in heat transfer augmentation in the region immediately upstream of a rib. The results obtained from this study are in very good agreement with previous experimental results.

Author(s):  
Evan A. Sewall ◽  
Danesh K. Tafti

The problem of accurately predicting the flow and heat transfer in the ribbed internal cooling duct of a rotating gas turbine blade is addressed with the use of large eddy simulations (LES). Four calculations of the developing flow region of a rotating duct with ribs on opposite walls are used to study changes in the buoyancy parameter at a constant rotation rate. The Reynolds number is 20,000, the rotation number is 0.3, and the buoyancy parameter is varied between 0.00, 0.25, 0.45, and 0.65. Previous experimental studies have noted that leading wall heat transfer augmentation decreases as the buoyancy parameter increases with low buoyancy, but heat transfer then increases with high buoyancy. However, no consistent physical explanation has been given in the literature. The LES results from this study show that the initial decrease in augmentation with buoyancy is a result of larger separated regions at the leading wall. However, as the separated region spans the full pitch between ribs with an increase in buoyancy parameter, it leads to increased turbulence and increased entrainment of mainstream fluid which is redirected toward the leading wall by the presence of a rib. The impinging mainstream fluid results in heat transfer augmentation in the region immediately upstream of a rib. The results obtained from this study are in very good agreement with previous experimental results.


2021 ◽  
Author(s):  
K Sreekesh ◽  
Danesh K. Tafti ◽  
S Vengadesan

Abstract Internal cooling of gas turbine blade is critical for the durability of the blade material. One of the ways to accomplish this is by passing coolant through serpentine passages roughened with surface elements to enhance the heat transfer. In the present study, the traditional square rib (SQ-rib) placed normal to the flow direction is modified to a backward facing step rib (BS-rib) and a forward facing step rib (FS-rib). Large-eddy simulation (LES) is carried out for a square duct at Reb = 20000. Results show that the modified rib shapes result in substantial increase in heat transfer over the square rib with only a marginal increase in flow losses. The BS-rib shape produces the highest heat transfer augmentation followed by the FS-rib. The overall heat transfer augmentation for the BS-rib and FS-rib is 18% and 10% larger than the SQ-rib, respectively. Thermal-hydraulic performance is enhanced by 15%.


Author(s):  
Evan A. Sewall ◽  
Danesh K. Tafti

This study reports on a Large Eddy Simulation (LES) of the entrance section of a gas turbine blade internal cooling passage. The channel is fitted with in-line turbulators orthogonal to the flow, and the domain studied covers the first six ribs of the channel. The rib height-to-hydraulic diameter ratio (e/Dh) is 0.1, and the rib pitch-to-rib height ratio (P/e) is 10. A constant temperature boundary condition is imposed on the walls and the ribs, and the flow Reynolds number is 20,000. Results indicate that the mean flow is essentially fully developed by the fifth rib. Turbulent kinetic energy near the ribbed wall approaches fully developed values very quickly by the third or fourth ribs. However, turbulent intensities at the center of the duct are not fully developed by the sixth rib. As a consequence, heat transfer augmentation on the ribbed walls reaches a fully developed state quickly after the third rib, whereas, the smooth wall heat transfer augmentation shows a slight but steady increasing trend toward the fully developed value up to the sixth rib. Both augmentation ratios are to within 10% of their fully developed values after the third rib.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


Author(s):  
Oguz Uzol ◽  
Cengiz Camci

A new concept for enhanced turbulent transport of heat in internal coolant passages of gas turbine blades is introduced. The new heat transfer augmentation component called “oscillator fin” is based on an unsteady flow system using the interaction of multiple unsteady jets and wakes generated downstream of a fluidic oscillator. Incompressible, unsteady and two dimensional solutions of Reynolds Averaged Navier-Stokes equations are obtained both for an oscillator fin and for an equivalent cylindrical pin fin and the results are compared. Preliminary results show that a significant increase in the turbulent kinetic energy level occur in the wake region of the oscillator fin with respect to the cylinder with similar level of aerodynamic penalty. The new concept does not require additional components or power to sustain its oscillations and its manufacturing is as easy as a conventional pin fin. The present study makes use of an unsteady numerical simulation of mass, momentum, turbulent kinetic energy and dissipation rate conservation equations for flow visualization downstream of the new oscillator fin and an equivalent cylinder. Relative enhancements of turbulent kinetic energy and comparisons of the total pressure field from transient simulations qualitatively suggest that the oscillator fin has excellent potential in enhancing local heat transfer in internal cooling passages without significant aerodynamic penalty.


Author(s):  
Yigang Luan ◽  
Lianfeng Yang ◽  
Bo Wan ◽  
Tao Sun

Gas turbine engines have been widely used in modern industry especially in the aviation, marine and energy fields. The efficiency of gas turbines directly affects the economy and emissions. It’s acknowledged that the higher turbine inlet temperatures contribute to the overall gas turbine engine efficiency. Since the components are subject to the heat load, the internal cooling technology of turbine blades is of vital importance to ensure the safe and normal operation. This paper is focused on exploring the flow and heat transfer mechanism in matrix cooling channels. In order to analyze the internal flow field characteristics of this cooling configuration at a Reynolds number of 30000 accurately, large eddy simulation method is carried out. Methods of vortex identification and field synergy are employed to study its flow field. Cross-sectional views of velocity in three subchannels at different positions have been presented. The results show that the airflow is strongly disturbed by the bending part. It’s concluded that due to the bending structure, the airflow becomes complex and disordered. When the airflow goes from the inlet to the turning, some small-sized and discontinuous vortices are formed. Behind the bending structure, the size of the vortices becomes big and the vortices fill the subchannels. Because of the structure of latticework, the airflow is affected by each other. Airflow in one subchannel can exert a shear force on another airflow in the opposite subchannel. It’s the force whose direction is the same as the vortex that enhances the longitudinal vortices. And the longitudinal vortices contribute to the energy exchange of the internal airflow and the heat transfer between airflow and walls. Besides, a comparison of the CFD results and the experimental data is made to prove that the numerical simulation methods are reasonable and acceptable.


Sign in / Sign up

Export Citation Format

Share Document