Convergent Zone-Refinement Method for Risk Assessment of Gas Turbine Disks Subject to Low-Frequency Metallurgical Defects

2006 ◽  
Vol 129 (3) ◽  
pp. 827-835 ◽  
Author(s):  
Harry R. Millwater ◽  
Michael P. Enright ◽  
Simeon H. K. Fitch
Keyword(s):  
Finite Element ◽  
Gas Turbine ◽  
Low Frequency ◽  
Federal Aviation Administration ◽  
Accurate Solution ◽  
Element Analysis ◽  
Refinement Method ◽  
Metallurgical Defects ◽  
Turbine Disks ◽  
Probability Of Fracture

Titanium gas turbine disks are subject to a rare but not insignificant probability of fracture due to metallurgical defects, particularly hard α. A probabilistic methodology has been developed and implemented in concordance with the Federal Aviation Administration (FAA) Advisory Circular 33.14-1 to compute the probability of fracture of gas turbine titanium disks subject to low-frequency metallurgical (hard α) defects. This methodology is further developed here to ensure that a robust, converged, accurate calculation of the probability is computed that is independent of discretization issues. A zone-based material discretization methodology is implemented, then refined locally through further discretization using risk contribution factors as a metric. The technical approach is akin to “h” refinement in finite element analysis; that is, a local metric is used to indicate regions requiring further refinement, and subsequent refinement yields a more accurate solution. Supporting technology improvements are also discussed, including localized finite element refinement and onion skinning for zone subdivision resolution, and a restart database and parallel processing for computational efficiency. A numerical example is presented for demonstration.

Finite Element Analysis of the ESTELA M1 Airplane Firewall (Representative Specimen)

2011 ◽  
Author(s):  
V. Ramirez-Elias ◽  
E. Ledesma-Orozco ◽  
H. Hernandez-Moreno
Keyword(s):  
Finite Element ◽  
Federal Aviation Administration ◽  
Element Model ◽  
Maximum Load ◽  
Load Factor ◽  
Representative Specimen ◽  
Maximum Displacement ◽  
Element Analysis ◽  
Element Simulation ◽  
The Relationship

This paper shows the finite element simulation of a representative specimen from the firewall section in the AEROMARMI ESTELA M1 aircraft. This specimen is manufactured in glass and carbon / epoxy laminates. The specimen is subjected to a load which direction and magnitude are determined by a previous dynamic loads study [10], taking into account the maximum load factor allowed by the FAA (Federal Aviation Administration) for utilitarian aircrafts [11]. A representative specimen is manufactured with the same features of the firewall. Meanwhile a fix is built in order to introduce the load directions on the representative specimen. The relationship between load and displacement is plotted for this representative specimen, whence the maximum displacement at the specific load is obtained, afterwards it is compared with the finite element model, which is modified in its laminate thicknesses in order to decrease the deviation error; subsequently this features could be applied to perform the whole firewall analysis in a future model [10].

scholarly journals Failure Analysis of Gas Turbine Rotary Blade

2017 ◽  
pp. 1-6
Keyword(s):  
Finite Element ◽  
Gas Turbine ◽  
Rotor Blade ◽  
Rotor Blades ◽  
Centrifugal Forces ◽  
Analysis Software ◽  
Two Stage ◽  
Element Analysis ◽  
Finite Element Software ◽  
Super Alloy

In the present work the first stage rotor blade of a two- stage gas turbine has been analyzed for structural, thermal using ANSYS 9.0, which is a powerful Finite Element Software. In the present work, the first stage rotor blade of the gas turbine has been analyzed for the mechanical and radial elongations resulting from the tangential, axial and centrifugal forces. The gas forces namely tangential, axial were determined by constructing velocity triangles at inlet and exist of rotor blades. The rotor blade was then analyzed using ANSYS 9.0 for the temperature distribution. The material of the blade was specified as N155 but its properties were not given. This material is an iron based super alloy and structural and thermal properties at gas room and room temperatures. The turbine blade along with the groove is considered for the static, thermal, modal analysis. The first stage rotor blade of a two-stage gas turbine has been analyzed for structural, thermal using ANSYS 9.0 Finite Element Analysis software.

An Optimal Automated Zone Allocation Approach for Risk Assessment of Gas Turbine Engine Components

2013 ◽  
Author(s):  
Jonathan P. Moody ◽  
Michael P. Enright ◽  
Wuwei Liang
Keyword(s):  
Risk Assessment ◽  
Finite Element ◽  
Finite Elements ◽  
Fracture Risk ◽  
Gas Turbine ◽  
Optimal Allocation ◽  
Federal Aviation Administration ◽  
High Energy ◽  
Gas Turbine Engine ◽  
Turbine Engine

High-energy rotating components of gas turbine engines may contain rare material anomalies that can lead to uncontained engine failures. The Federal Aviation Administration and the aircraft engine industry have been developing enhanced life management methods to address the rare but significant threats posed by these anomalies. One of the outcomes of this effort has been a zone-based risk assessment methodology in which component fracture risk is estimated using groupings of elements called zones that are associated with 2D finite element (FE) stress and temperature models. Previous papers have presented processes for creation of zones either manually or via an automatic algorithm in which zones are assigned to each finite element in a component model. These processes may require significant human time and computer time. The focus of this paper is on the optimal allocation of multiple finite elements to zones that minimizes the total number of zones required to compute the fracture risk of a component. An algorithm is described that uses a relatively coarse response surface method to estimate the conditional risk value at each node in a finite element model. Zones are initially defined for each finite element in the model, and the algorithm identifies and merges zones based on minimizing the influence on component risk. The process continues until all of the zones have been merged into a single zone. The zone sequence is applied in reverse order to identify the minimum number of zones that satisfies component target risk or convergence threshold constraints. This solution provides the optimal allocation of finite elements to zones. The algorithm is demonstrated for a representative gas turbine engine component. The approach significantly improves the computational efficiency of the zone-based risk analysis process.

scholarly journals Theoretical analysis of gas turbine blade by finite element method

1970 ◽  
Vol 9 (9) ◽  
pp. 29-33 ◽  
Author(s):  
B Deepanraj ◽  
P Lawrence ◽  
G Sankaranarayanan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Temperature Distribution ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Optimum Number ◽  
Gas Turbine Blade ◽  
Element Analysis ◽  
Functional Part ◽  
Optimum Solution

Gas turbine is an important functional part of many applications. Cooling of blades has been a major concern since they are in a high temperature environment. Various techniques have been proposed for the cooling of blades and one such technique is to have axial holes along the blade span. Finite element analysis is used to analyze thermal and structural performance due to the loading condition, with material properties of Titanium- Aluminum Alloy. Six different models with different number of holes (7, 8, 9, 10, 11, and 12) were analyzed in this paper to find out the optimum number of holes for good performance. In Finite element analysis, first thermal analysis followed by structural analysis is carried out. Graphs are plotted for temperature distribution for existing design (12 holes) and for 8 holes against time. 2D and 3D model of the blade with cooling passages are shown. Using ANSYS, bending stress, deflection, temperature distribution for number of holes are analyzed. It is found that when the numbers of holes are increased in the blade, the temperature distribution falls down. For the blade configuration with 8 holes, the temperature near to the required value i.e., 800ºC is obtained. Thus a turbine blade with 8 holes configuration is found to be the optimum solution. Keywords: Gas turbine blade; Stress; Deflection; Temperature distribution. DOI: http://dx.doi.org/10.3126/sw.v9i9.5514 SW 2011; 9(9): 29-33

scholarly journals Assessment of Mechanical Design Parameters for an Aero Gas Turbine Engine Jet Pipe Casing using Finite Element Analysis

2020 ◽  
Vol 9 (5) ◽  
pp. 1197-1201
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Gas Turbine ◽  
Mechanical Design ◽  
Three Dimensional ◽  
Gas Turbine Engine ◽  
Design Parameters ◽  
Element Analysis ◽  
Engine Operation ◽  
Turbine Engine

Aero Gas Turbine engines power aircrafts for civil transport application as well as for military fighter jets. Jet pipe casing assembly is one of the critical components of such an Aero Gas Turbine engine. The objective of the casing is to carry out the required aerodynamic performance with a simultaneous structural performance. The Jet pipe casing assembly located in the rear end of the engine would, in case of fighter jet, consist of an After Burner also called as reheater which is used for thrust augmentation to meet the critical additional thrust requirement as demanded by the combat environment in the war field. The combustion volume for the After burner operation together with the aerodynamic conditions in terms of pressure, temperature and optimum air velocity is provided by the Jet pipe casing. While meeting the aerodynamic requirements, the casing is also expected to meet the structural requirements. The casing carries a Convergent-Divergent Nozzle in the downstream side (at the rear end) and in the upstream side the casing is attached with a rear mount ring which is an interface between engine and the airframe. The mechanical design parameters involving Strength reserve factors, Fatigue Life, Natural Frequencies along with buckling strength margins are assessed while the Jet pipe casing delivers the aerodynamic outputs during the engine operation. A three dimensional non linear Finite Element analysis of the Jet pipe casing assembly is carried out, considering the up & down stream aerodynamics together with the mechanical boundary conditions in order to assess the Mechanical design parameters.

scholarly journals Finite Element Analysis on Acoustic and Mechanical Performance of Flexible Perforated Honeycomb-Corrugation Hybrid Sandwich Panel

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Jiaming Hu ◽  
Junyi Wang ◽  
Yu Xie ◽  
Chenzhi Shi ◽  
Yun Chen
Keyword(s):  
Finite Element ◽  
Sandwich Panel ◽  
Mechanical Performance ◽  
Mechanical Energy ◽  
Low Frequency ◽  
Rigid Wall ◽  
Acoustic Metamaterials ◽  
Mechanical Stiffness ◽  
Element Analysis ◽  
Low Frequencies

Since proposed, the perforated honeycomb-corrugation sandwich panel has attracted a lot of attention due to its superior broadband sound absorption at low frequencies and excellent mechanical stiffness/strength. However, most existing studies have assumed a structure made of high-strength materials and studied its performance based on the ideal rigid-wall model with little consideration for acoustic-structure interaction, thereby neglecting the structural vibrations caused by the material’s elasticity. In this paper, we developed a more realistic model considering the solid structural dynamics using the finite element method (FEM) and by applying aluminum and rubber as the structural material. The enhancement of the low-frequency performance and inhibition of broadband absorption coexisted in low-strength rubbers, implying a compromise in the selection of Young's modulus to balance these two influences. Further analysis on thermal-viscous dissipation, mechanical energy, and average structural stress indicated that the structure should work right below the resonant frequency for optimization. Based on these findings, we designed a novel aluminum-rubber composite structure possessing enhanced low-frequency absorption, high resistance to shear load, normal compression, and thermal expansion. Our research is expected to shed some light on noise control and the design of multifunctional acoustic metamaterials.

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