Finite Element Modeling of Self-Loosening of Bolted Joints

2006 ◽  
Vol 129 (2) ◽  
pp. 218-226 ◽  
Author(s):  
Ming Zhang ◽  
Yanyao Jiang ◽  
Chu-Hwa Lee

A three-dimensional finite element (FE) model with the consideration of the helix angle of the threads was developed to simulate the second stage self-loosening of a bolted joint. The second stage self-loosening refers to the gradual reduction in clamping force due to the back-off of the nut. The simulations were conducted for two plates jointed by a bolt and a nut and the joint was subjected to transverse or shear loading. An M12×1.75 bolt was used. The application of the preload was simulated by using an orthogonal temperature expansion method. FE simulations were conducted for several loading conditions with different preloads and relative displacements between the two clamped plates. It was found that due to the application of the cyclic transverse load, microslip occurred between the contacting surfaces of the engaged threads of the bolt and the nut. In addition, a cyclic bending moment was introduced on the bolted joint. The cyclic bending moment resulted in an oscillation of the contact pressure on the contacting surfaces of the engaged threads. The microslip between the engaged threads and the variation of the contact pressure were identified to be the major mechanisms responsible for the self-loosening of a bolted joint. Simplified finite element models were developed that confirmed the mechanisms discovered. The major self-loosening behavior of a bolted joint can be properly reproduced with the FE model developed. The results obtained agree quantitatively with the experimental observations.

Author(s):  
Ming Zhang ◽  
Yanyao Jiang ◽  
Chu-Hwa Lee

A three-dimensional finite element (FE) model with the consideration of the helix angle of the threads was developed to simulate the second stage self-loosening of a bolted joint. The second stage self-loosening refers to the graduate reduction in clamping force due to the back-off of the nut. The simulations were conducted for two plates jointed by a bolt and a nut and the joint was subjected to transverse or shear loading. An M12×1.75 bolt was used. The application of the preload was simulated by using an orthogonal temperature expansion method. FE simulations were conducted for several loading conditions with different preloads and relative displacements between the two clamped plates. It was found that due to the application of the cyclic transverse load, micro-slip occurred between the contacting surfaces of the engaged threads of the bolt and the nut. In addition, a cyclic bending moment was introduced on the bolted joint. The cyclic bending moment resulted in an oscillation of the contact pressure on the contacting surfaces of the engaged threads. The micro-slip between the engaged threads and the variation of the contact pressure were identified to be the major mechanisms responsible for the self-loosening of a bolted joint. Simplified finite element models were developed that confirmed the mechanisms discovered. The major self-loosening behavior of a bolted joint can be properly reproduced with the FE model developed. The results obtained agree quantitatively with the experimental observations.


2020 ◽  
Vol 14 (3) ◽  
pp. 7141-7151 ◽  
Author(s):  
R. Omar ◽  
M. N. Abdul Rani ◽  
M. A. Yunus

Efficient and accurate finite element (FE) modelling of bolted joints is essential for increasing confidence in the investigation of structural vibrations. However, modelling of bolted joints for the investigation is often found to be very challenging. This paper proposes an appropriate FE representation of bolted joints for the prediction of the dynamic behaviour of a bolted joint structure. Two different FE models of the bolted joint structure with two different FE element connectors, which are CBEAM and CBUSH, representing the bolted joints are developed. Modal updating is used to correlate the two FE models with the experimental model. The dynamic behaviour of the two FE models is compared with experimental modal analysis to evaluate and determine the most appropriate FE model of the bolted joint structure. The comparison reveals that the CBUSH element connectors based FE model has a greater capability in representing the bolted joints with 86 percent accuracy and greater efficiency in updating the model parameters. The proposed modelling technique will be useful in the modelling of a complex structure with a large number of bolted joints.


Author(s):  
Ali Salehi ◽  
Armin Rahmatfam ◽  
Mohammad Zehsaz

The present study aimed to study ratcheting strains of corroded stainless steel 304LN elbow pipes subjected to internal pressure and cyclic bending moment. To this aim, spherical and cubical shapes corrosion are applied at two depths of 1 mm and 2 mm in the critical points of elbow pipe such as symmetry sites at intrados, extrados, and crown positions. Then, a Duplex 2205 stainless steel elbow pipe is considered as an alternative to studying the impact of the pipe materials, due to its high corrosion resistance and strength, toughness, and most importantly, the high fatigue strength and other mechanical properties than stainless steel 304LN. In order to perform numerical analyzes, the hardening coefficients of the materials were calculated. The results highlight a significant relationship between the destructive effects of corrosion and the depth and shape of corrosion, so that as corrosion increases, the resulting destructive effects increases as well, also, the ratcheting strains in cubic corrosions have a higher growth rate than spherical corrosions. In addition, the growth rate of the ratcheting strains in the hoop direction is much higher across the studied sample than the axial direction. The highest growth rate of hoop strain was observed at crown and the highest growth rate of axial strains occurred at intrados position. Altogether, Duplex 2205 material has a better performance than SS 304LN.


Author(s):  
Nihal Kottan ◽  
Gowtham N H ◽  
Bikramjit Basu

Abstract The wear of acetabular liner is one of the key factors determining the longevity and osseointegration of Total Hip Replacement (THR) implants. The long-term experimental measurements of wear in THR components are time and cost-intensive. A finite element (FE) model of a 32 mm Ceramic on Polymer system consisting of ZTA (Zirconia-toughened Alumina) femoral head and UHMWPE (Ultrahigh molecular weight polyethylene) liner was developed to predict the dynamic wear response of the liner. Archard-Lancaster equation, consisting of surface contact pressure, wear rate, and sliding distance, was employed to predict the wear in the liner. The contact pressure and wear at the articulating surface were found to decrease over time. A new computational method involving 3D point clouds from the FE analyzed results were used to construct wear maps. The model was able to predict the linear wear with relative errors ranging from 9% to 36% over 2 million cycles when compared to the published results. The increasing error percentage occurring primarily from the use of a constant wear rate was reduced to a maximum of 17% by introducing a correction factor. Volumetric wear rate was predicted with a maximum relative error of 7% with the implementation of the correction factor. When the model was implemented to study liners of diameters ranging from 28 mm to 36 mm, the linear wear was seen to decrease with an increase in femoral head diameter, which is in agreement with the clinical data.


Author(s):  
Yanping Yao ◽  
Ming-Wan Lu

The criteria of piping seismic design based on linear elastic analysis has been proved to be conservative, which is mainly because the influence of plastic deformation on piping dynamic response is neglected. In the present paper, a pipe under seismic excitation is simplified as an beam with tubular cross section subjected to steady axial force and fully reversed cyclic bending moment, and the elastic-plastic behavior of the pipe is studied. Various behavior of the pipe under different combinations of axial force and cyclic bending moment is discussed and the boundary curve equations between them are obtained. Also the load regime diagram for a pipe which is formed by the boundary curve equations in the loading plane is given, from which the elastic-plastic behavior of the pipe can be determined directly.


2011 ◽  
Vol 52-54 ◽  
pp. 43-48 ◽  
Author(s):  
Al Emran Ismail ◽  
Ahmad Kamal Ariffin ◽  
Shahrum Abdullah ◽  
Mariyam Jameelah Ghazali ◽  
Ruslizam Daud

This paper presents a non-linear numerical investigation of surface cracks in round bars under bending moment by using ANSYS finite element analysis (FEA). Due to the symmetrical analysis, only quarter finite element (FE) model was constructed and special attention was given at the crack tip of the cracks. The surface cracks were characterized by the dimensionless crack aspect ratio, a/b = 0.6, 0.8, 1.0 and 1.2, while the dimensionless relative crack depth, a/D = 0.1, 0.2 and 0.3. The square-root singularity of stresses and strains was modeled by shifting the mid-point nodes to the quarter-point locations close to the crack tip. The proposed model was validated with the existing model before any further analysis. The elastic-plastic analysis under remotely applied bending moment was assumed to follow the Ramberg-Osgood relation with n = 5 and 10. J values were determined for all positions along the crack front and then, the limit load was predicted using the J values obtained from FEA through the reference stress method.


2019 ◽  
Vol 11 (1) ◽  
pp. 69-79 ◽  
Author(s):  
Benedict Jain A.R. Tony ◽  
Masilamany S. Alphin

SummaryStudy aim: Interactions between the fingers and a handle can be analyzed using a finite element finger model. Hence, the biomechanical response of a hybrid human finger model during contact with varying diameter cylindrical handles was investigated numerically in the present study using ABAQUS/CAE.Materials and methods: The finite element index finger model consists of three segments: the proximal, middle, and distal phalanges. The finger model comprises skin, bone, subcutaneous tissue and nail. The skin and subcutaneous tissues were assumed to be non-linearly elastic and linearly visco-elastic. The FE model was applied to predict the contact interaction between the fingers and a handle with 10 N, 20 N, 40 N and 50 N grip forces for four different diameter handles (30 mm, 40 mm, 44mm and 50 mm). The model predictions projected the biomechanical response of the finger during the static gripping analysis with 200 incremental steps.Results: The simulation results showed that the increase in contact area reduced the maximal compressive stress/strain and also the contact pressure on finger skin. It was hypothesized in this study that the diameter of the handle influences the stress/strain and contact pressure within the soft tissue during the contact interactions.Conclusions: The present study may be useful to study the behavior of the finger model under the static gripping of hand-held power tools.


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