Numerical Study of the Heat Transfer Rate in a Helical Static Mixer

2006 ◽  
Vol 128 (8) ◽  
pp. 769-783 ◽  
Author(s):  
Ramin K. Rahmani ◽  
Theo G. Keith ◽  
Anahita Ayasoufi

In chemical processing industries, heating, cooling, and other thermal processing of viscous fluids are an integral part of the unit operations. Static mixers are often used in continuous mixing, heat transfer, and chemical reactions applications. In spite of widespread usage, the flow physics of static mixers is not fully understood. For a given application, besides experimentation, the modern approach to resolve this is to use powerful computational fluid dynamics tools to study static mixer performance. This paper extends a previous study by the authors on an industrial helical static mixer and investigates heat transfer and mixing mechanisms within a helical static mixer. A three-dimensional finite volume simulation is used to study the performance of the mixer under both laminar and turbulent flow conditions. The turbulent flow cases were solved using k−ω model. The effects of different flow conditions on the performance of the mixer are studied. Also, the effects of different thermal boundary conditions on the heat transfer rate in static mixer are studied. Heat transfer rates for a flow in a pipe containing no mixer are compared to that with a helical static mixer.

Author(s):  
Ramin K. Rahmani ◽  
Theo G. Keith ◽  
Anahita Ayasoufi

In chemical processing industries, heating, cooling and other thermal processing of viscous fluids are an integral part of the unit operations. Static mixers are often used in continuous mixing, heat transfer, and chemical reactions applications. In spite of wide spread usage, the flow physics of static mixers is not fully understood. For a given application, besides experimentation, the modern approach to resolve this is to use powerful computational fluid dynamics (CFD) tools to study static mixer performance. This paper extends a previous study by the authors on an industrial helical static mixer and investigates heat transfer and mixing mechanisms within a helical static mixer. A three-dimensional finite volume simulation is used to study the performance of the mixer. The effects of different flow conditions on the performance of the mixer are studied. Heat transfer rates for a flow in a pipe containing no mixer is compared to that with a helical static mixer.


2006 ◽  
Author(s):  
Ramin K. Rahmani ◽  
Anahita Ayasoufi ◽  
Theo G. Keith

Many processing applications call for the addition of small quantities of chemicals to working fluid. Hence, fluid mixing plays a critical role in the success or failure of these processes. An optimal combination of turbulent dispersion down to eddies of the Kolmogoroff scale and molecular diffusion would yield fast mixing on a molecular scale which in turn favors the desired reactions. Helical static mixers can be used for those applications. The range of practical flow Reynolds numbers for these mixers in industry is usually from very small (Re ∼ 0) to moderate values (Re ∼ 5000). In this study, a helical static mixer is investigated numerically using Lagrangian methods to characterize mixer performance under turbulent flow regime conditions. A numerical simulation of turbulent flows in helical static mixers is employed. The model solves the three-dimensional, Reynolds-averaged Navier-Stokes equations, closed with the Spalart-Allmaras turbulence model, using a second-order-accurate finite-volume numerical method. Numerical simulations are carried out for a six-element mixer, and the computed results are analyzed to elucidate the complex, three-dimensional features of the flow. Using a variety of predictive tools, mixing results are obtained and the performance of static mixer under turbulent flow condition is studied.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
M. Goodarzi ◽  
M. R. Safaei ◽  
Hakan F. Oztop ◽  
A. Karimipour ◽  
E. Sadeghinezhad ◽  
...  

The effect of radiation on laminar and turbulent mixed convection heat transfer of a semitransparent medium in a square enclosure was studied numerically using the Finite Volume Method. A structured mesh and the SIMPLE algorithm were utilized to model the governing equations. Turbulence and radiation were modeled with the RNGk-εmodel and Discrete Ordinates (DO) model, respectively. For Richardson numbers ranging from 0.1 to 10, simulations were performed for Rayleigh numbers in laminar flow (104) and turbulent flow (108). The model predictions were validated against previous numerical studies and good agreement was observed. The simulated results indicate that for laminar and turbulent motion states, computing the radiation heat transfer significantly enhanced the Nusselt number (Nu) as well as the heat transfer coefficient. Higher Richardson numbers did not noticeably affect the average Nusselt number and corresponding heat transfer rate. Besides, as expected, the heat transfer rate for the turbulent flow regime surpassed that in the laminar regime. The simulations additionally demonstrated that for a constant Richardson number, computing the radiation heat transfer majorly affected the heat transfer structure in the enclosure; however, its impact on the fluid flow structure was negligible.


2001 ◽  
Author(s):  
Patrick H. Oosthuizen ◽  
Matt Garrett

Abstract Natural convective heat transfer from a wide isothermal plate which has a “wavy” surface, i.e., has a surface which periodically rises and falls, has been numerically studied. The surface waves run parallel to the direction of flow over the surface and have a relatively small amplitude. Two types of wavy surface have been considered here — saw-tooth and sinusoidal. Surfaces of the type considered are approximate models of situations that occur in certain window covering applications, for example, and are also sometimes used to try to enhance the heat transfer rate from the surface. The flow has been assumed to be laminar. Because the surface waves are parallel to the direction of flow, the flow over the surface will be three-dimensional. Fluid properties have been assumed constant except for the density change with temperature that gives rise to the buoyancy forces, this being treated by means of the Boussinesq type approximation. The governing equations have been written in dimensionless form, the height of the surface being used as the characteristic length scale and the temperature difference between the surface temperature and the temperature of the fluid far from the plate being used as the characteristic temperature. The dimensionless equations have been solved using a finite-element method. Although the flow is three-dimensional because the surface waves are all assumed to have the same shape, the flow over each surface thus being the same, and it was only necessary to solve for the flow over one of the surface waves. The solution has the following parameters: the Grashof number based on the height, the Prandtl number, the dimensionless amplitude of the surface waviness, the dimensionless pitch of the surface waviness, and the form of the surface waviness (saw-tooth or sinusoidal). Results have been obtained for a Prandtl number of 0.7 for Grashof numbers up to 106. The effects of Grashof number, dimensionless amplitude and dimensionless pitch on the mean heat transfer rate have been studied. It is convenient to introduce two mean heat transfer rates, one based on the total surface area and the other based on the projected frontal area of the surface. A comparison of the values of these quantities gives a measure of the effectiveness of the surface waviness in increasing the mean heat transfer rate. The results show that while surface waviness increases the heat transfer rate based on the frontal area, the modifications of the flow produced by the surface waves are such that the increase in heat transfer rate is less than the increase in surface area.


Author(s):  
Patrick H. Oosthuizen ◽  
J. T. Paul

Top Down – Bottom Up blinds have become quite popular in recent times. However the effects of such blind systems on the convective heat transfer from the window to the surrounding room have not been extensively studied and the effect of solar irradiation of the blind on the window heat transfer has not received significant attention. The purpose of the present work was therefore to numerically investigate the effect of solar irradiation of Top Down – Bottom Up slatted blinds on this convective heat transfer. An approximate model of the window-blind system has been adopted. The solar radiation falling on the blinds is assumed to produce a uniform rate of heat generation in the blind. The Boussinesq approximation has been used. Radiant heat transfer effects have been neglected. Conditions under which laminar, transitional and turbulent flows occur have been considered. The main emphasis is on the effect of the magnitude of the irradiation and of the size of the blind openings at the top and bottom of the window on the convective heat transfer rate from the window to the room.


2021 ◽  
Vol 13 (8) ◽  
pp. 168781402110391
Author(s):  
Ben Abdelmlek Khaoula ◽  
Ben Nejma Fayçal

This paper deals with a numerical study of mixed convection heat transfer in horizontal eccentric annulus. The inner cylinder is supposed hot and rotating, however the outer one is kept cold and motionless. The numerical problem was solved using COMSOL Multiphysics® which is based on finite element method. The resolution of the partial differential equations was conducted through an implicit scheme with the use of the damped Newton’s method. The present numerical analysis concerns the effect of eccentricity, rotation speed and Rayleigh number on the flow patterns, heat transfer rate, and energy efficiency of the process. It was found that the heat transfer rate increases with the increase of Rayleigh number. In addition, the heat transfer rate drops with the increase of rotation speed. Finally, we have demonstrated that maximum energy efficiency is achieved not only with higher Rayleigh number but also it is maximum with small eccentricity.


2021 ◽  
Author(s):  
Tony Avedissian

The free convective heat transfer in a double-glazed window with a between-pane Venetian blind has been studied numerically. The model geometry consists of a two-dimensional vertical cavity with a set of internal slats, centred between the glazings. Approximately 700 computational fluid dynamic solutions were conducted, including a grid sensitivity study. A wide set of geometrical and thermo-physical conditions was considered. Blind width to cavity width ratios of 0.5, 0.65, 0.8, and 0.9 were studied, along with three slat angles, 0º (fully open, +/- 45º (partially open), and 75º (closed). The blind to fluid thermal conductivity ratio was set to 15 and 4600. Cavity aspects of 20, 40, and 60, were examined over a Rayleigh number range of 10 to 10⁵, with the Prandtl number equal to 0.71. The resulting convective heat transfer data are presented in terms of average Nusselt numbers. Depending on the specific window/blind geometry, the solutions indicate that the blind can either reduce or enhance the convective heat transfer rate across the glazings. The present study does not consider radiation effects in the numerical solution. Therefore, a post-processing algorithm is presented that incorporates the convective and radiative influences, in order to determine the overall heat transfer rate across the window/blind system.


Author(s):  
T. Povey ◽  
K. S. Chana ◽  
T. V. Jones ◽  
J. Hurrion

Pronounced non-uniformities in combustor exit flow temperature (hot-streaks), which arise because of discrete injection of fuel and dilution air jets within the combustor and because of end-wall cooling flows, affect both component life and aerodynamics. Because it is very difficult to quantitatively predict the affects of these temperature non-uniformities on the heat transfer rates, designers are forced to budget for hot-streaks in the cooling system design process. Consequently, components are designed for higher working temperatures than the mass-mean gas temperature, and this imposes a significant overall performance penalty. An inadequate cooling budget can lead to reduced component life. An improved understanding of hot-streak migration physics, or robust correlations based on reliable experimental data, would help designers minimise the overhead on cooling flow that is currently a necessity. A number of recent research projects sponsored by a range of industrial gas turbine and aero-engine manufacturers attest to the growing interest in hot-streak physics. This paper presents measurements of surface and end-wall heat transfer rate for an HP nozzle guide vane (NGV) operating as part of a full HP turbine stage in an annular transonic rotating turbine facility. Measurements were conducted with both uniform stage inlet temperature and with two non-uniform temperature profiles. The temperature profiles were non-dimensionally similar to profiles measured in an engine. A difference of one half of an NGV pitch in the circumferential (clocking) position of the hot-streak with respect to the NGV was used to investigate the affect of clocking on the vane surface and end-wall heat transfer rate. The vane surface pressure distributions, and the results of a flow-visualisation study, which are also given, are used to aid interpretation of the results. The results are compared to two-dimensional predictions conducted using two different boundary layer methods. Experiments were conducted in the Isentropic Light Piston Facility (ILPF) at QinetiQ Farnborough, a short duration engine-size turbine facility. Mach number, Reynolds number and gas-to-wall temperature ratios were correctly modelled. It is believed that the heat transfer measurements presented in this paper are the first of their kind.


2013 ◽  
Vol 465-466 ◽  
pp. 500-504 ◽  
Author(s):  
Shahrin Hisham Amirnordin ◽  
Hissein Didane Djamal ◽  
Mohd Norani Mansor ◽  
Amir Khalid ◽  
Md Seri Suzairin ◽  
...  

This paper presents the effect of the changes in fin geometry on pressure drop and heat transfer characteristics of louvered fin heat exchanger numerically. Three dimensional simulation using ANSYS Fluent have been conducted for six different configurations at Reynolds number ranging from 200 to 1000 based on louver pitch. The performance of this system has been evaluated by calculating pressure drop and heat transfer coefficient. The result shows that, the fin pitch and the louver pitch have a very considerable effect on pressure drop as well as heat transfer rate. It is observed that increasing the fin pitch will relatively result in an increase in heat transfer rate but at the same time, the pressure drop will decrease. On the other hand, low pressure drop and low heat transfer rate will be obtained when the louver pitch is increased. Final result shows a good agreement between experimental and numerical results of the louvered fin which is about 12%. This indicates the capability of louvered fin in enhancing the performance of heat exchangers.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mahyar Ashouri ◽  
Mohammad Mehdi Zarei ◽  
Ali Moosavi

Purpose The purpose of this paper is to investigate the effects of geometrical parameters, eccentricity and perforated fins on natural convection heat transfer in a finned horizontal annulus using three-dimensional lattice Boltzmann flux solver. Design/methodology/approach Three-dimensional lattice Boltzmann flux solver is used in the present study for simulating conjugate heat transfer within an annulus. D3Q15 and D3Q7 models are used to solve the fluid flow and temperature field, respectively. The finite volume method is used to discretize mass, momentum and energy equations. The Chapman–Enskog expansion analysis is used to establish the connection between the lattice Boltzmann equation local solution and macroscopic fluxes. To improve the accuracy of the lattice Boltzmann method for curved boundaries, lattice Boltzmann equation local solution at each cell interface is considered to be independent of each other. Findings It is found that the maximum heat transfer rate occurs at low fin spacing especially by increasing the fin height and decreasing the internal-cylindrical distance. The effect of inner cylinder eccentricity is not much considerable (up to 5.2% enhancement) while the impact of fin eccentricity is more remarkable. Negative fin eccentricity further enhances the heat transfer rate compared to a positive fin eccentricity and the maximum heat transfer enhancement of 91.7% is obtained. The influence of using perforated fins is more considerable at low fin spacing although some heat transfer enhancements are observed at higher fin spacing. Originality/value The originality of this paper is to study three-dimensional natural convection in a finned-horizontal annulus using three-dimensional lattice Boltzmann flux solver, as well as to apply symmetry and periodic boundary conditions and to analyze the effect of eccentric annular fins (for the first time for air) and perforated annular fins (for the first time so far) on the heat transfer rate.


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