Fatigue Capacity of FPSO Structures

2005 ◽  
Vol 128 (2) ◽  
pp. 156-161 ◽  
Author(s):  
Pål G. Bergan ◽  
Inge Lotsberg

This paper presents an overview of a joint industry project, addressing the problem of fatigue capacity of FPSOs (FPSO=ship shaped structures used for floating production storage and offshore loading). Spectral methods are becoming standard methodology for fatigue assessments of FPSOs. This methodology is well suited to numerical methods in combination with finite element representation of the global structure and structural details for response analyses. A proper link between calculated stress and fatigue capacity is required in order to achieve a reliable design. The project has generated significant amounts of numerical data as well as laboratory fatigue test data of typical ship details to improve the design basis for this. An overview of this project together with some links to the main results and recommendations from this project will be presented in this paper.

Author(s):  
Inge Lotsberg ◽  
Stein Fredheim

A reliable design methodology for fatigue design of umbilical tubes is required by the industry. A documented design S-N curve is part of such a fatigue analysis procedure. During the last years a number of new fatigue test data have been derived for umbilical tubes. A design S-N curve for as welded and strained tubes during reeling has been debated. The present paper presents an overview of data presented in the literature. In addition it presents a significant number of fatigue test data of umbilical tubes performed at DNV test laboratories in Oslo. In addition it includes an assessment of recommended design S-N curve based on relevant available fatigue test data for umbilical tubes.


Author(s):  
Gary H. Farrow ◽  
Andrew E. Potts ◽  
Andrew A. Kilner ◽  
Phillip P. Kurts ◽  
Simon Dimopoulos ◽  
...  

Abstract The first phase of the Chain FEARS (Finite Element Analysis of Residual Strength) Joint Industry Project (JIP) aimed to develop guidance for the determination of a rational discard criteria for mooring chains subject to severe pitting corrosion which, based on current code requirements, would otherwise require immediate removal and replacement. Critical to the ability to evaluate the residual fatigue life of a degraded chain, is to have an accurate estimate of the chain in its as-new condition, thereby providing a benchmark for any loss in fatigue life associated with severe corrosion or wear. A large collection of fatigue test data was collated for comparison and to establish underlying trends in as-new mooring chain fatigue response. A non-linear multi-axial Finite Element Analysis (FEA) fatigue assessment method was developed to correlate against available as-new chain link fatigue test data and underlying failure trends as part of the JIP achieving this critical requirement. It was established that the linear FEA fatigue method currently employed in the industry is too simplistic and does not correlate with the fatigue test data, whereas an alternative method of assessing fatigue based on FEA, developed with respect to the DNV B1 material curve, correlates well with the available physical fatigue test data. The FEA method uses a non-linear chain link FEA and multi-axial stress fatigue calculation method to determine an equivalent Stress Magnification Factor (SMF). This method achieves good correlation of predicted utilisations and associated cycles-to-failure with fatigue test data and in respect of critical locations with evidenced failure locations. The method of equivalent SMF calculation accounted for the significant effects on fatigue performance including proof load induced residual stress, mean stress levels and the increase in material fatigue endurance associated with increased steel UTS (i.e. increased offshore mooring chain grade). The analytical method developed in this study achieved a high degree of correlation with as-new chain fatigue test data, and should enable the accurate prediction of fatigue stresses around a link and in particular for irregular geometry associated with corrosion degraded chain links.


Author(s):  
Gary H. Farrow ◽  
Andrew E. Potts ◽  
Daniel G. Washington

The Chain Finite Element Analysis of Residual Strength Joint Industry Project (Chain FEARS JIP) aimed to develop guidance for the determination of a rational discard criteria for mooring chains subject to severe pitting corrosion which would otherwise require immediate removal and replacement. Critical to the ability to evaluate the residual fatigue life of a degraded chain, is to have an accurate estimate of the chain in its as-new condition, thereby providing a benchmark for any loss in fatigue life associated with severe corrosion or wear. A non-linear multi-axial Finite Element Analysis (FEA) fatigue assessment method was developed and correlated against available fatigue test data as part of the JIP achieving this critical requirement. The development of this correlated methodology necessitated a review of: • The available mooring chain fatigue test data, to identify the factors influencing chain fatigue life and failure location. • FEA fatigue methodologies currently employed in the industry. • Current Class Rules relating to fatigue estimation. • The influence of material, manufacturing and operational factors on chain fatigue life. It was established that while the linear FEA fatigue method currently employed in the industry does not correlate with the fatigue test data, the non-linear multi-axial FEA fatigue method developed in the JIP afforded good correlation with test data. It was also demonstrated that the magnitude of mean chain tension and inconsistency in proof loading, as a consequence of the inconsistency in Class Minimum Break Load (MBL) specification, and with respect to chain size and the varying material ductility of steel grades, effects fatigue life. The identified inconsistency in the proofing indicates a likely inconsistency in conservatism embodied in the Class Rules fatigue formulation. Consequently it is possible that chains of certain size and grade may have significantly less fatigue life than anticipated by Class. Further work is recommended to establish a more rational proof load specification and to develop an alternative Class Rules fatigue formulation accounting for the identified factors influencing fatigue.


2017 ◽  
Vol 54 (2) ◽  
pp. 195-202
Author(s):  
Vasile Nastasescu ◽  
Silvia Marzavan

The paper presents some theoretical and practical issues, particularly useful to users of numerical methods, especially finite element method for the behaviour modelling of the foam materials. Given the characteristics of specific behaviour of the foam materials, the requirement which has to be taken into consideration is the compression, inclusive impact with bodies more rigid then a foam material, when this is used alone or in combination with other materials in the form of composite laminated with various boundary conditions. The results and conclusions presented in this paper are the results of our investigations in the field and relates to the use of LS-Dyna program, but many observations, findings and conclusions, have a general character, valid for use of any numerical analysis by FEM programs.


2015 ◽  
Vol 712 ◽  
pp. 63-68
Author(s):  
Przemysław Osocha ◽  
Bohdan Węglowski

In some coal-fired power plants, pipeline elements have worked for over 200 000 hours and increased number of failures is observed. The paper discuses thermal wear processes that take place in those elements and lead to rupture. Mathematical model based on creep test data, and describing creep processes for analyzed material, has been developed. Model has been verified for pipeline operating temperature, lower than tests temperature, basing on Larson-Miller relation. Prepared model has been used for thermal-strength calculations based on a finite element method. Processes taking place inside of element and leading to its failure has been described. Than, basing on prepared mathematical creep model and FE model introduced to Ansys program further researches are made. Analysis of dimensions and shape of pipe junction and its influence on operational element lifetime is presented. In the end multi variable dependence of temperature, steam pressure and element geometry is shown, allowing optimization of process parameters in function of required operational time or maximization of steam parameters. The article presents wide range of methods. The creep test data were recalculated for operational temperature using Larson-Miller parameter. The creep strain were modelled, used equations and their parameters are presented. Analysis of errors were conducted. Geometry of failing pipe junction was introduced to the Ansys program and the finite element analysis of creep process were conducted.


2004 ◽  
Author(s):  
Chelliah Madasamy ◽  
Tau Tyan ◽  
Omar Faruque ◽  
Thierry Guimberteau

1981 ◽  
Vol 18 (01) ◽  
pp. 51-68
Author(s):  
Donald Liu ◽  
Abram Bakker

Local structural problems in ships are generally the result of stress concentrations in structural details. The intent of this paper is to show that costly repairs and lay-up time of a vessel can often be prevented, if these problem areas are recognized and investigated in the design stages. Such investigations can be performed for minimal labor and computer costs by using finite-element analysis techniques. Practical procedures for analyzing structural details are presented, including discussions of the results and the analysis costs expended. It is shown that the application of the finite-element analysis technique can be economically employed in the investigation of structural details.


Author(s):  
Chen Xin ◽  
Qin Ye ◽  
Yuan Xiguang ◽  
Zhang Ping ◽  
Sun Jian

Abstract According to the real situation, a new method of updating the finite element model (FEM) of a combined structure step by step is proposed in this paper. It is assumed that there are two types of error when establishing the FEMs. One of them results from the simplifications, in fact, it is severe for complicated structures, which usually assume many simplifications; the other is from the process of identifying structural joint parameters. For this reason, it is recommended that the FEM should be established in two stages. At the first stage, the local physical parameters relating with the simplifications are corrected by using the dynamic test data of the corresponding substructures. Then, the structural joint parameters that link the substructures are corrected by the dynamic test data of the combined structure as a whole. The updating formula is presented and proved, and its algorithm is also described. And the experimental results show that the efficiency and accuracy of the proposed method are quite satisfactory.


Author(s):  
Torbjo̸rn Lindemark ◽  
Inge Lotsberg ◽  
Joong-Kyoo Kang ◽  
Kwang-Seok Kim ◽  
Narve Oma

Daewoo Shipbuilding & Marine Engineering Co., Ltd. (DSME), StatoilHydro and DNV established a common project to investigate the reason for the difference between calculated fatigue lives and the in-service experience and to assess the fatigue capacity of stiffener web connections subjected mainly to web frame shear stresses. The main objective of the work was to establish fatigue test data and perform numerical analysis of collar plate connections in order to provide improved confidence in analysis methodology for fatigue life assessment. Large scale fatigue tests of different types of connections were carried out to obtain fatigue test data of collar plate connections. Finite element analyses were carried out for comparison with fatigue test data and with measured stresses on the test model. Based on this work recommendations on fatigue design analysis of connections between stiffeners and web frames have been derived. The background for this is presented in this paper.


Sign in / Sign up

Export Citation Format

Share Document