Flow Boiling Heat Transfer of CO2 at Low Temperatures in a Horizontal Smooth Tube

2005 ◽  
Vol 127 (12) ◽  
pp. 1305-1312 ◽  
Author(s):  
Chang Yong Park ◽  
Pega S. Hrnjak

Flow boiling heat transfer coefficients of CO2 are measured in a horizontal smooth tube with inner diameter 6.1mm. The test tube is heated by a secondary fluid maintaining constant wall temperature conditions. Heat transfer coefficients are measured at evaporation temperatures of −15 and −30°C, mass flux from 100to400kg∕m2s, and heat flux from 5to15kW∕m2 for qualities (vapor mass fractions) ranging from 0.1 to 0.8. The characteristics of CO2 flow boiling are explained by CO2 properties and flow patterns. The measured CO2 heat transfer coefficients are compared to other published data. Experiments with R22 were also conducted in the same system and the results show that the heat transfer coefficients for CO2 are 40 to 150% higher than for R22 at −15°C and low mass flux of 200kg∕m2s mostly due to the characteristics of CO2 nucleate boiling. The presented CO2 heat transfer coefficients indicate the reduction of heat transfer coefficient as mass flux increases at low quality regions and also show that dryout does not occur until the high quality region of 0.8, for mass fluxes of 200 and 400kg∕m2s. The Gungor and Winterton correlation gives a relatively good agreement with measured data; however it deviates more at lower evaporation temperature and high mass flux conditions.

2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


Author(s):  
Mehmed Rafet Özdemir ◽  
Alihan Kaya ◽  
Ali Koşar

In this article, an experimental study on boiling heat transfer and fluid flow in microtubes at high mass fluxes is presented. De-ionized water flow was investigated over a broad range of mass flux (1000 kg/m2s–7500 kg/m2s) in microtubes with inner diameters of  ∼ 250 μm and ∼685 μm. The reason for using two different capillary diameters was to investigate the size effect on flow boiling. De-ionized water was used as working fluid, and the test section was heated by Joule heating. Heat transfer coefficients and qualities were deduced from local temperature measurements. It was found that high heat removal rates could be achieved at high flow rates under subcooled boiling conditions. It was also observed that heat transfer coefficients increased with mass flux, whereas they decreased with local quality and heat flux. Moreover, experimental heat flux data were compared with partial boiling correlations and fully developed boiling correlations. It was observed that at low wall superheat values, there was only a small inconsistency between the experimental data and the conventional partial boiling prediction method of Bergles, while the subcooled and low quality fully developed boiling heat transfer correlation of Kandlikar could fairly predict experimental results at high wall superheat values.


Author(s):  
K. H. Bang ◽  
W. H. Choo

The past work on flow boiling heat transfer in minichannels ranging one to three millimeters of hydraulic diameter has indicated that the local heat transfer coefficients are largely independent of mass flux and vapor quality, but mainly a function of wall heat flux. The present work is a revisit of flow boiling in minichannels by conducting experiment using 1.67 mm inner diameter tubes of three different materials; aluminum, brass, and copper, to investigate an effect of the tube inner surface conditions with the focus on an effect on nucleate boiling. Tests were conducted for R-22, a fixed mass flux of 600 kg/m2s, 5∼30 kW/m2 of wall heat flux, 0.0∼0.9 of local vapor quality. The present experimental data confirmed that the flow boiling heat transfer coefficient in a minichannel varies only by heat flux, independent of mass flux and vapor quality. The effect of tube material was found small for the tubes used in the present work. The present data were well predicted by the correlation proposed by Tran et al. (1996).


Author(s):  
C. Y. Park ◽  
P. S. Hrnjak

In this study, flow boiling heat transfer coefficients and flow patterns CO2 are examined in horizontal smooth tubes with inner diameter 6.1 and 3.5 mm at low temperatures. In order to measure the heat transfer coefficients, the test tube was heated by two brass pieces maintained a higher temperature than CO2 by a secondary fluid. Flow visualization was carried out at adiabatic conditions. This research was performed at evaporation temperatures of -15 and -30 °C, mass flux from 100 to 400 kg/m2 s, and heat flux from 5 to 15 kW/m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients for the 6.1 and 3.5 mm tubes had nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes. However, enhanced convective boiling contribution was presented for the 3.5 mm tube at 400 kg/m2 s. The presented heat transfer coefficients indicated the reduction of heat transfer coefficient as mass flux increased at low quality regions and also showed that dryout did not occur until the high quality region of 0.8, for mass fluxes of 200 and 400 kg/m2 s. The measured heat transfer coefficients were compared with predicted values with some general correlations to predict flow boiling heat transfer coefficients. The pictures of visualized flow patterns were presented and the flow patterns were compared with a flow pattern map. They were used to explain the relation between the flow boiling heat transfer coefficient and vapor quality at the mass flux of 100 kg/m2 s.


1999 ◽  
Author(s):  
Lixin Cheng ◽  
Tingkuan Chen

Abstract Experiments of upward flow boiling heat transfer with water in a vertical smooth tube and a tube with axial micro-grooves were respectively conducted. Both of the tested tubes have a length of 2.5 m, an inner diameter of 15 mm and an outlet diameter of 19 mm. The tube with axial micro grooves has many micro rectangle grooves in its inner wall along the axial direction. The grooves have a depth of 0.5 mm and a width of 0.3 mm. The tests were performed at an absolute pressure of 6 bar. The heat flux ranged from 0 to 550 kW/m2 and the mass flux was selected at 410, 610 and 810 kg/m2s, respectively. By comparison, flow boiling heat transfer coefficients in the enhanced tube are 1.6 ∼ 2.7 fold that in the smooth tube while the frictional pressure drop in the enhanced tube is slightly greater than that in the smooth tube. The augmentation of flow boiling heat transfer in the tube with axial micro-grooves is apparent. Based on the experimental data, a correlation of flow boiling heat transfer is proposed for the enhanced tube. Finally, the mechanisms of heat transfer enhancement are analyzed.


Author(s):  
Cheol Huh ◽  
Moo Hwan Kim

With a single microchannel and a series of microheaters made with MEMS technique, two-phase pressure drop and local flow boiling heat transfer were investigated using deionized water in a single horizontal rectangular microchannel. The test microchannel has a hydraulic diameter of 100 μm and length of 40 mm. A real time observation of the flow patterns with simultaneous measurement are made possible. Tests are performed for mass fluxes of 90, 169, and 267 kg/m2s and heat fluxes of from 100 to 600 kW/m2. The experimental local flow boiling heat transfer coefficients and two-phase frictional pressure gradient are evaluated and the effects of heat flux, mass flux, and vapor qualities on flow boiling are studied. Both the evaluated experimental data are compared with existing correlations. The experimental heat transfer coefficients are nearly independent on mass flux and the vapor quality. Most of all correlations do not provide reliable heat transfer coefficients predictions with vapor quality and prediction accuracy. As for two-phase pressure drop, the measured pressure drop increases with the mass flux and heat flux. Most of all existing correlations of two-phase frictional pressure gradient do not predict the experimental data except some limited conditions.


Author(s):  
Kwang-Hyun Bang ◽  
Kun-Eui Hong ◽  
In-Seon Hwang

This paper reports an experimental study on flow boiling of water in a minichannel. Flow boiling heat transfer coefficients and pressure drops were measured and the data were compared with existing correlations. The effect of pressure was the major objectives in this study and the range of pressure was 1 to 18 bars. The experimental apparatus consisted mainly of a minichannel test section, gear pump, pre-heater, pressurizer, condenser and evaporator. The evaporator was used for variation of vapor quality at the inlet of test section. The pressurizer controls the desired system pressure. The test section is a round tube of 1.73 mm inside diameter, made of 316 stainless steel. The test section and the evaporator tubes were heated by DC electric current through the tubes. The measured flow boiling heat transfer coefficients showed two distinct regions; relatively high heat transfer coefficients at low vapor quality and lower heat transfer coefficients at higher vapor quality. This observation implies the change of flow regime, slug to annular flow. Comparisons of the experimental data and the prediction of correlations (Gungor & Winterton, 1987; Tran et al., 1996; Kandlikar, 2003) showed large discrepancy in both regions.


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