Heat Transfer, Pressure Loss and Flow Field Measurements Downstream of Staggered Two-Row Circular and Elliptical Pin Fin Arrays

2005 ◽  
Vol 127 (5) ◽  
pp. 458-471 ◽  
Author(s):  
Oguz Uzol ◽  
Cengiz Camci

This paper presents the results of heat transfer, total pressure loss, and wake flow field measurements downstream of two-row staggered elliptical and circular pin fin arrays. Two different types of elliptical fins are tested, i.e., a Standard Elliptical Fin (SEF) and a fin that is based on NACA four digit symmetrical airfoil shapes (N fin). The results are compared to those of a corresponding circular pin fin array. The minor axis lengths for both types of elliptical fins are kept equal to the diameter of the circular fins. Experiments are performed using Liquid Crystal Thermography and total pressure probe wake surveys in a Reynolds number range of 18 000 and 86 000 as well as Particle Image Velocimetry (PIV) measurements at ReD=18 000. The pin fins had a height-to-diameter ratio of 1.5. The streamwise and the transverse spacings were equal to one circular fin diameter, i.e., S/D=X/D=2. For the circular fin array, average Nusselt numbers on the endwall within the wake are about 27% higher than those of SEF and N fin arrays. Different local heat transfer enhancement patterns are observed for elliptical and circular fins. In terms of total pressure loss, there is a substantial reduction in case of SEF and N fins. The loss levels for the circular fin are 46.5% and 59.5% higher on average than those of the SEF and N fins, respectively. An examination of the Reynolds analogy performance parameter show that the performance indices of the SEF and the N fins are 1.49 and 2.0 times higher on average than that of circular fins, respectively. The thermal performance indices show a collapse of the data, and the differences are much less evident. Nevertheless, N fins still show slightly higher thermal performance values. The wake flow field measurements show that the circular fin array creates a relatively large low momentum wake zone compared to the SEF and N fin arrays. The wake trajectories of the first row of fins in circular, SEF and N fin arrays are also different from each other. The turbulent kinetic energy levels within the wake of the circular fin array are higher than those for the SEF and the N fin arrays. The transverse variations in turbulence levels correlate well with the corresponding local heat transfer enhancement variations.

Author(s):  
Oğuz Uzol ◽  
Cengiz Camci

Detailed experimental investigation of the wall heat transfer enhancement and total pressure loss characteristics for two alternative elliptical pin fin arrays is conducted and the results are compared to the conventional circular pin fin arrays. Two different elliptical pin fin geometries with different major axis lengths are tested, both having a minor axis length equal to the circular fin diameter and positioned at zero degrees angle of attack to the free stream flow. The major axis lengths for the two elliptical fins are 1.67 and 2.5 times the circular fin diameter, respectively. The pin fin arrays with H/D = 1.5 are positioned in a staggered 2 row configuration with 3 fins in the first row and 2 fins in the second row with S/D = X/D = 2. Endwall heat transfer and total pressure loss measurements are performed two diameter downstream of the pin fin arrays (X/D = 2) in a rectangular cross-section tunnel with an aspect ratio of 4.8 and for varying Reynolds numbers between 10000 and 47000 based on the inlet velocity and the fin diameter. Liquid Crystal Thermography is used for the measurement of convective heat transfer coefficient distributions on the endwall inside the wake. The results show that the wall heat transfer enhancement capability of the circular pin fin array is about 25–30% higher than the elliptical pin fin arrays in average. However in terms of total pressure loss, the circular pin fin arrays generate 100–200% more pressure loss than the elliptical pin fin arrays. This makes the elliptical fin arrays very promising cooling devices as an alternative to conventional circular pin fin arrays used in gas turbine blade cooling applications.


Author(s):  
Minking K. Chyu ◽  
Sean C. Siw ◽  
Hee Koo Moon

A pin-fin array is a compact heat exchanger and widely used for cooling of turbine airfoils. This study is to experimentally examine the effects of pin height or height-to-diameter ratio (H/D) on the heat transfer from a pin-fin array. The test models are designed to facilitate three different H/D ratios, from 2 to 4, with a staggered pin-fin array of inter-pin spacing 2.5 times the pin diameter (S/D = X/D = 2.5) in both longitudinal and transverse directions. The Reynolds number ranges from 10,000 to 30,000. The experiment uses a hybrid technique based on the transient liquid-crystal imaging to obtain detailed local heat transfer coefficients over both the pin-fin surface and endwalls. Overall array-averaged heat transfer increases with the H/D value or pin height. Most of the heat transfer contribution for H/D>2 comes from the pins rather than the endwall. However, higher H/D leads to a greater pressure loss. As a measure of heat transfer enhancement per pressure loss, H/D = 2 leads to the highest performance index and H/D = 4 is the lowest.


2001 ◽  
Author(s):  
V. Narayanan ◽  
J. Seyed-Yagoobi ◽  
R. H. Page

Abstract Detailed heat transfer, impingement surface pressure and flow field measurements on a submerged slot jet reattachment nozzle are presented. The nozzle is comprised of a rectangular region of aspect ratio 20:1, with circular ends. The jet exits the nozzle parallel to an adjacent flat impingement surface and reattaches onto it. Contours of local heat transfer exhibit three-dimensionality within the recirculation and reattachment regions with increase in nozzle-to-surface spacing. Mean and time averaged fluctuating surface pressure distribution at the center plane of the nozzle along the minor indicate that the location of peak fluctuating pressure occurs upstream of the peak mean pressure. Flow field measurements are presented for a nozzle-to-surface spacing of 3.85 exit hydraulic diameters from the surface, at a turbulent exit Reynolds number of 10 500. Surface pressure and flow field observations are used to explain heat transfer results in the recirculation and reattachment regions.


Author(s):  
Rayhaan Farrelly ◽  
Alan McGuinn ◽  
Tim Persoons ◽  
Darina Murray

Impinging synthetic jets are considered as a potential solution for convective cooling, in applications that match their main characteristics (high local heat transfer rates, zero net mass flux, scalability, active control). Nevertheless the understanding of heat transfer to synthetic jets falls short of that available for steady jets. To address this, this paper uses detailed flow field measurements to help identify the main heat transfer mechanisms in impinging synthetic jets. Local heat transfer measurements have been performed for an impinging round synthetic jet at a range of Reynolds numbers between 1000 and 3000, nozzle to plate spacings between 4D and 16D and stroke lengths (L0) between 2D and 32D. The heat transfer results show evidence of distinct regimes in terms of L0/D and L0/H ratios. Based on appropriate scaling, four heat transfer regimes are identified which justifies a detailed study of the flow field characteristics. High speed particle image velocimetry (PIV) has been employed to measure the time-resolved velocity flow fields of the synthetic jet to identify the flow structures at selected L0/H values corresponding to the identified heat transfer regimes. The flow measurements support the same regimes as identified from the heat transfer measurements and provide physical insight for the heat transfer behaviour.


Author(s):  
Sin Chien Siw ◽  
Austen D. Fradeneck ◽  
Minking K. Chyu ◽  
Mary Anne Alvin

This paper describes a detailed experimental investigation of a narrow rectangular channel based on the double-wall cooling concept that can be applicable to a gas turbine airfoil. The channel has dimensions of 63.5 mm by 12.7 mm, corresponding to an aspect ratio of 5:1. The pin diameter, D, is 12.7 mm, and the ratio of pin-height-to-diameter, H/D is 1. The inter-pin spacing is varies in both spanwise and streamwise directions to form two inline, and two staggered pin-fin configurations. The Reynolds number, based on the hydraulic diameter of the pin fin and the mean bulk velocity, ranges from 6,000 to 15,000. The experiments employ a hybrid technique based on transient liquid crystal imaging to obtain the distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. The heat transfer on both the endwall and pin-fin surfaces revealed similar pattern compared to the typical circular pin-fin array, which were conducted at higher Reynolds number. The total heat transfer enhancement of current pin-fin array is approximately four times higher than that of fully developed smooth channel with low pressure loss, which resulted in much higher thermal performance compared to other pin-fin array as reported in the literature.


Author(s):  
Oğuz Uzol ◽  
Cengiz Camci

Extensive wake flow field measurements and visualizations are conducted using particle image velocimetry (PIV) inside the wakes of the elliptical and circular pin fin arrays in order to better understand the flow physics and the loss mechanisms of these devices. The true-mean velocity field inside the wake two diameters downstream of the pin fin arrays is obtained by collecting and ensemble averaging a large number of PIV samples in the midplane of the test section. Additional experiments are also conducted inside the very near wake of the pin fins in order to visualize instantaneous flow field features. The results of the study reveal that the circular pin fin array creates a large low momentum wake region when compared to the elliptical pin fin arrays. It is observed from the flow visualization inside the wake that this kind of a very large momentum deficit is created due to the early separation of the flow from the circular fins in the second row. In the case of elliptical fins, however, the flow stays attached to the fin surface and the separation occurs very close to the downstream stagnation point on the surface which in turn results in a very small low momentum wake region behind the elliptical pin fin arrays. The mean turbulent kinetic energy levels from the PIV measurements show very high turbulence levels in the wake of the circular fin arrays compared to the elliptical fins. However, the smaller momentum deficit inside the elliptical pin fin wakes results in higher local Reynolds numbers inside the wake when compared to the circular pin fin wakes. This in turn helps to keep the endwall heat transfer enhancement levels close to the circular fin arrays although the turbulence levels are much lower in this region.


Author(s):  
Jason K. Ostanek ◽  
Karen A. Thole

Pin-fin channels are commonly used for cooling the trailing edges in turbine blades and vanes. While many studies have investigated heat transfer performance of pin-fin channels, few studies have investigated pin-fin flowfields. The present study compares the time-dependent near wake flow and the time-mean surface heat transfer for varying pin-fin configurations at a Reynolds number of 2.0e4. Pin-fin aspect ratio showed little influence on pin-surface heat transfer coefficients when increasing H/D from 1.0 to 2.0. Changes in streamwise and spanwise spacing, however, were found to significantly impact the behavior of the near wake flow and local heat transfer coefficients. Decreasing spanwise spacing from S/D = 3.0 to 1.5 in a single pin-fin row was found to suppress downstream vortex shedding and create biased, asymmetric wakes. Local heat transfer coefficients on the trailing side of the pin-fin reflected that vortex shedding, observed for spanwise spacings S/D ≥ 2.0, was beneficial for heat transfer on the pin-surface. Similarly, decreasing streamwise spacing from X/D = 3.03 to 2.16 was found to suppress vortex shedding in the first row of a seven row array. For those cases that support vortex shedding, X/D ≥ 2.60, pin-fin heat transfer increased on the trailing side but array heat transfer in downstream rows decreased.


Author(s):  
Moyse´s Alberto Navarro ◽  
Andre´ Augusto Campagnole dos Santos

The spacer grids exert great influence on the thermal hydraulic performance of the PWR fuel assembly. The presence of the spacers has two antagonistic effects on the core: an increase of pressure drop due to constriction on the coolant flow area and increase of the local heat transfer downstream the grids caused by enhanced coolant mixing. The mixing vanes, present in most of the spacer grid designs, cause a cross and swirl flow between and in the subchannels, enhancing even more the local heat transfer at the cost of more pressure loss. Due to this important hydrodynamic feature the spacer grids are often improved aiming to obtain an optimal commitment between pressure drop and enhanced heat transfer. In the present work, the fluid dynamic performance downstream a 5 × 5 rod bundle with spacer grids is analyzed with a commercial CFD code (CFX 11.0). Eleven different split vane spacer grids with angles from 16° to 36° and a spacer without vanes were evaluated. The computational domain extends from ∼10 Dh upstream to ∼50 Dh downstream the spacer grids. The standard k-ε turbulence model with scalable wall functions and the total energy model were used in the simulations. The results show a considerable increase of the average Nusselt number and secondary mixing with the angle of the vane up to ∼20 Dh downstream the spacer, reducing greatly the influence of the vane angle beyond this region. As expected, the pressure loss through the spacer grid also showed considerable increase with the vane angle.


Author(s):  
Jahed Hossain ◽  
Andres Curbelo ◽  
Christian Garrett ◽  
Wenping Wang ◽  
Jayanta Kapat ◽  
...  

The present study aims to investigate the heat transfer and pressure loss characteristics for multiple rows of jets impinging on a curved surface in the presence of rib turbulators. The target plate contains a straight section downstream of the impingement section. The rib turbulators are added only over the straight section, in an attempt to enhance the heat transfer while minimizing the pressure loss. The jet plate configuration in this study has fixed jet hole diameters and hole spacing. For the curved plate, the radius of the target plate is 32 times the diameter of the impingement holes. Impingement array configuration was chosen such that validation and comparison can be made with the open literature. For all the configurations, crossflow air is drawn out in the streamwise direction. Average jet Reynolds numbers ranging from 55,000 to 125,000 were tested. Heat transfer characteristics are measured using steady-state temperature-sensitive paint (TSP) to obtain local heat transfer distribution. The experimental results are compared with computational fluid dynamics (CFD) simulations. CFD results show that CFD simulations predict the heat transfer distribution well in the postimpingement area with turbulators.


Sign in / Sign up

Export Citation Format

Share Document