Effects of Local Grain Orientation on Fatigue Crack Growth in Multicrystalline fcc Metallic Materials

2005 ◽  
Vol 127 (1) ◽  
pp. 23-32 ◽  
Author(s):  
P. Peralta ◽  
R. Dickerson ◽  
N. Dellan ◽  
K. Komandur ◽  
M. A. Jameel
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Grain Orientation ◽  
Crack Path ◽  
Orientation Imaging Microscopy ◽  
Compact Tension ◽  
Anomalous Behavior ◽  
Material Behavior ◽  
Local Conditions

The anomalous behavior of microstructurally “short” cracks that can control fatigue life at very high cycles can be attributed to the local conditions around these cracks, since the length scale involved requires the consideration of anisotropic material behavior and the effect of changes in grain orientation as the crack grows. The effect of local crystallography was studied in multicrystalline Compact-Tension (CT) specimens of pure nickel and a cast Ni-based superalloy. Orientation Imaging Microscopy (OIM) was used to map the crystallography of the grains ahead of the notch. A standard fatigue crack growth test was then carried out to characterize the crack path in relation to the grain orientations. Two extreme cases were identified: at one end cracks grew with small deviations through all the grains ahead of it, whereas at the other end large deflections from a path perpendicular to the applied load were observed. Intergranular cracks were found to prefer high angle boundaries, whereas transgranular cracks had a tendency to nucleate and display stage I growth along slip traces of systems with high Schmid factors, as determined by the uniaxial conditions expected at the notch tips. In addition, crack path tortuosity was more pronounced in grains with loading axes close to 〈111〉. Finally, the influence of changes on slip geometry as cracks moved across grain boundaries is also discussed.

Fatigue Investigation of Elastomeric Structures

2010 ◽  
Vol 38 (3) ◽  
pp. 194-212 ◽  
Author(s):  
Bastian Näser ◽  
Michael Kaliske ◽  
Will V. Mars
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Material Behavior ◽  
Period Effect ◽  
Numerical Representation ◽  
Material Force ◽  
Strain Behavior ◽  
Dissipative Effects ◽  
Elastomeric Materials

Abstract Fatigue crack growth can occur in elastomeric structures whenever cyclic loading is applied. In order to design robust products, sensitivity to fatigue crack growth must be investigated and minimized. The task has two basic components: (1) to define the material behavior through measurements showing how the crack growth rate depends on conditions that drive the crack, and (2) to compute the conditions experienced by the crack. Important features relevant to the analysis of structures include time-dependent aspects of rubber’s stress-strain behavior (as recently demonstrated via the dwell period effect observed by Harbour et al.), and strain induced crystallization. For the numerical representation, classical fracture mechanical concepts are reviewed and the novel material force approach is introduced. With the material force approach at hand, even dissipative effects of elastomeric materials can be investigated. These complex properties of fatigue crack behavior are illustrated in the context of tire durability simulations as an important field of application.

Comparison of DBEM and FEM Crack Path Predictions with Experimental Findings for a SEN-Specimen under Anti-Plane Shear Loading

2007 ◽  
Vol 348-349 ◽  
pp. 129-132 ◽  
Author(s):  
Roberto G. Citarella ◽  
Friedrich G. Buchholz
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Crack Front ◽  
Crack Path ◽  
Shear Loading ◽  
Crack Growth Behaviour ◽  
3D Crack Growth ◽  
Corner Points ◽  
Experimental Findings

In this paper detailed results of computational 3D fatigue crack growth simulations will be presented. The simulations for the crack path assessment are based on the DBEM code BEASY, and the FEM code ADAPCRACK 3D. The specimen under investigation is a SEN-specimen subject to pure anti-plane or out-of-plane four-point shear loading. The computational 3D fracture analyses deliver variable mixed mode II and III conditions along the crack front. Special interest is taken in this mode coupling effect to be found in stress intensity factor (SIF) results along the crack front. Further interest is taken in a 3D effect which is effective in particular at and adjacent to the two crack front corner points, that is where the crack front intersects the two free side surfaces of the specimen. Exactly at these crack front corner points fatigue crack growth initiates in the experimental laboratory test specimens, and develops into two separate anti-symmetric cracks with complex shapes, somehow similar to bird wings. The computational DBEM results are found to be in good agreement with these experimental findings and with FEM results previously obtained. Consequently, also for this new case, with complex 3D crack growth behaviour of two cracks, the functionality of the proposed DBEM and FEM approaches can be stated.

Characterization of Crack Tip Damage Zone Formation on Alloy 625 During Fatigue Crack Growth at 750°C by Transmission EBSD Method

2017 ◽  
Author(s):  
Yuji Ozawa ◽  
Tatsuya Ishikawa ◽  
Yoichi Takeda
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Power Plants ◽  
Crack Path ◽  
Damage Zone ◽  
Crack Tip ◽  
Loading Frequency ◽  
Zone Formation ◽  
Alloy 625

In order to clarify the mechanism of fatigue crack growth in alloy 625, which is a candidate material for use in advanced ultra supercritical power plants, the crack tip damage zone formation after a crack growth test conducted in high temperature steam was investigated. It was observed that the oxide thickness at the crack tip tended to increase with decreasing cyclic loading frequency. The crack path was a mix of transgranular and intergranular fractures. According to the grain reference orientation deviation (GROD) maps, it was revealed that the density of geometrically necessary dislocations (GNDs) in the matrix along the crack path and ahead of crack tip increased with an increase in the fatigue crack growth rate (FCGR) due to environmental effects. It was observed that (1) mobile dislocations at the crack surface were blocked due to the thick oxide layer, resulting in an increase in the density of GNDs, and (2) an increase in the density of GNDs might induce stress concentration at the crack tip, deformation twinning, and the acceleration of FCGRs.

Corrosion-Fatigue Crack Growth in Age-Hardened Al Alloys: Examples of Failures and Explanations for Fractographic Observations

2014 ◽  
Vol 891-892 ◽  
pp. 248-253 ◽  
Author(s):  
Rohan Byrnes ◽  
Noel Goldsmith ◽  
Mark Knop ◽  
Stan Lynch
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Corrosion Fatigue ◽  
Compact Tension ◽  
Al Alloys ◽  
Corrosion Fatigue Crack ◽  
Crack Tips ◽  
Corrosion Fatigue Crack Growth ◽  
Additional Support

The characteristics of corrosion-fatigue in age-hardened Al alloys, e.g. brittle striations on cleavage-like facets, are described, with reference to two examples of component failure. Mechanisms of corrosion fatigue (and explanations for fracture-surface features) are then reviewed. New observations of corrosion-fatigue crack growth for 7050-T7451 alloy compact-tension specimens tested in aqueous environments using a constant (intermediate) ΔK value but different cycle frequencies are then described and discussed. These observations provide additional support for a hydrogen-embrittlement process involving adsorption-induced dislocation-emission from crack tips.

Comparison of Fatigue Crack Growth Rates Between Different Specimen Geometries

2021 ◽  
Author(s):  
Yan-Hui Zhang ◽  
Matthew Doré
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Literature Review ◽  
Crack Growth ◽  
Compact Tension ◽  
Specimen Geometry ◽  
Single Edge ◽  
Single Edge Notch ◽  
Advantages And Disadvantages ◽  
Edge Notch

Abstract Most engineering components are subjected to cyclic loading in service and design against fatigue failure is often a key consideration in design. For fracture mechanics fatigue analysis, fatigue crack growth (FCG) tests are often required to determine the relevant Paris power law parameters for the material under the environment concerned. Standards allow use of different specimen geometries for FCG tests such as compact tension (CT), centre crack tension (CCT), single edge notch bend (SENB) and single edge notch tension (SENT). However, when selecting specimen geometry for fatigue crack growth rate (FCGR) testing, there is often doubt about which specimen geometry is more appropriate and whether they give similar FCGR. There is limited work to compare the FCGR between different specimen geometries. This paper first briefly introduces the guidance on FCG test specimen geometries in standards and compares the advantages and disadvantages of these specimen geometries. A comprehensive literature review is carried out to compare the FCGR data between different specimen geometries. FCGR tests are conducted on SENB, SENT and CCT specimens of C-Mn steel to investigate any effects of specimen symmetry/asymmetry and crack constraint on FCGR. Based on the literature review and test data, it is concluded that FCGR is independent of the specimen geometries examined.

Simulation of Fatigue Crack Growth Using XFEM

2020 ◽  
Author(s):  
Durlabh Bartaula ◽  
Yong Li ◽  
Smitha Koduru ◽  
Samer Adeeb
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Elastic Material ◽  
Low Cycle Fatigue ◽  
Material Behavior ◽  
Plastic Behavior ◽  
Linear Elastic Material ◽  
Linear Elastic ◽  
Cyclic Approach

Abstract Pipelines carrying oil and gas are susceptible to fatigue failure (i.e., unstable fatigue crack propagation) due to fluctuating loading such as varying internal pressure and other external loadings. Fatigue crack growth (FCG) prediction through full-scale pipe tests can be expensive and time consuming, and experimental data is limited particularly in the face of large uncertainty involved. In contrast, numerical simulation techniques (e.g., XFEM) can be alternative to study the FCG, given that numerical models can be theoretically and/or experimentally validated with reasonable accuracy. In this study, capabilities and limitations of existing fatigue analysis code (e.g., direct cyclic approach with XFEM) in Abaqus for low cycle fatigue simulation are explored for compact-tension (CT) specimens and pipelines assuming linear elastic material behavior. The simulated FCG curve for a CT specimen is compared with that obtained from the analytical method using the stress intensity factor prescribed in ASTM E647. However, for real pipelines with elastic-plastic behavior, direct cyclic approach is not suitable, and an indirect cyclic approach is used based on the fracture energy parameters (e.g., J integral) calculated using XFEM in Abaqus. FCG law (e.g., power law relationship like Paris law) is used to generate the fatigue crack growth curve. For comparison, the FCG curve obtained through direct cyclic approach for pipelines assuming linear elastic material is also presented. The comparative studies here indicate that XFEM-based FCG simulation using appropriate techniques can be applied to pipelines for fatigue life prediction.

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