scholarly journals Flow and Thermal Field Measurements in a Combustor Simulator Relevant to a Gas Turbine Aeroengine

2005 ◽  
Vol 127 (2) ◽  
pp. 257-267 ◽  
Author(s):  
S. S. Vakil ◽  
K. A. Thole

The current demands for high performance gas turbine engines can be reached by raising combustion temperatures to increase power output. Predicting the performance of a combustor is quite challenging, particularly the turbulence levels that are generated as a result of injection from high momentum dilution jets. Prior to predicting reactions in a combustor, it is imperative that these turbulence levels can be accurately predicted. The measurements presented in this paper are of flow and thermal fields produced in a large-scale combustor simulator, which is representative of an aeroengine. Three-component laser Doppler velocimeter measurements were made to quantify the velocity field while a rake of thermocouples was used to quantify the thermal field. The results indicate large penetration depths for the high momentum dilution jets, which result in a highly turbulent flow field. As these dilution jets interact with the mainstream flow, kidney-shaped thermal fields result due to counter-rotating vortices that develop.

Author(s):  
S. S. Vakil ◽  
K. A. Thole

The current demands for high performance gas turbine engines can be reached by raising combustion temperatures to increase power output. Predicting the performance of a combustor is quite challenging, particularly the turbulence levels that are generated as a result of injection from high momentum dilution jets. Prior to predicting reactions in a combustor, it is imperative that these turbulence levels can be accurately predicted. The measurements presented in this paper are of flow and thermal fields produced in a large-scale combustor simulator, which is representative of an aero-engine. Three-component laser Doppler velocimeter measurements were made to quantify the velocity field while a rake of thermocouples was used to quantify the thermal field. The results indicate large penetration depths for the high momentum dilution jets, which result in a highly turbulent flow field. As these dilution jets interact with the mainstream flow, kidney shaped thermal fields result due to counter-rotating vortices that develop.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.


Author(s):  
J. M. Lane

While the radial in-flow turbine has consistently demonstrated its capability as a high-performance component for small gas turbine engines, its use has been relegated to lower turbine-inlet-temperature cycles due to insurmountable problems with respect to the manufacturing of radial turbine rotors with internal cooling passages. These cycle temperature limitations are not consistent with modern trends toward higher-performance, fuel-conservative engines. This paper presents the results of several Army-sponsored programs, the first of which addresses the performance potential for the high-temperature radial turbine. The subsequent discussion presents the results of two successful programs dedicated to developing fabrication techniques for internally cooled radial turbines, including mechanical integrity testing. Finally, future near-term capabilities are projected.


Author(s):  
MR Aligoodarz ◽  
A Mehrpanahi ◽  
M Moshtaghzadeh ◽  
A Hashiehbaf

A worldwide effort has been devoted to developing highly efficient and reliable gas turbine engines. There exist many prominent factors in the development of these engines. One of the most important features of the optimal design of axial flow compressors is satisfying the allowable range for various parameters such as flow coefficient, stage loading, the degree of reaction, De-Haller number, etc. But, there are some applicable cases that the mentioned criteria are exceeded. One of the most famous parameters is De-Haller number, which according to literature data should not be kept less than 0.72 in any stage of the axial compressor. A deep insight into the current small- or large-scale axial flow compressors shows that a discrepancy will occur among design criterion for De-Haller number and experimental measurements in which the De-Haller number is less than the design limit but no stall or surge is observed. In this paper, an improved formulation is derived based on one-dimensional modeling for predicting the stall-free design parameter ranges especially stage loading, flow coefficient, etc. for various combinations. It was found that the current criterion is much more accurate than the De-Haller criterion for design purposes.


Author(s):  
M. A. Monroe ◽  
A. H. Epstein ◽  
H. Kumakura ◽  
K. Isomura

The performance of a regenerated gas turbine generator in the 3–5 kW power range has been analyzed to understand why its measured efficiency was on the order of 6% rather than the 20% suggested by consideration of its components’ efficiencies as measured on rigs. This research suggests that this discrepancy can be primarily attributed to heat and fluid leaks not normally considered in the analysis of large gas turbine engines because they are not as important at large scale. In particular, fluid leaks among the components and heat leakage from the hot section into the compressor flow path contributed the largest debits to the engine performance. Such factors can become more important as the engine size is reduced. Other non-ideal effects reducing engine performance include temperature flow distortion at the entrance to both the compressor and turbine. A cycle calculation including all of the above effects matched measured engine data. It suggests that relatively simple changes such as thermal isolation and leak sealing can increase both power output and efficiency of this engine, over 225% in the latter case. The validity of this analysis was demonstrated on an engine in which partial thermal isolation and improved sealing resulted in a more than 40% increase in engine output power.


1976 ◽  
Vol 98 (4) ◽  
pp. 619-625
Author(s):  
K. H. Pech ◽  
N. L. Downing

Fuel pumps and metering systems are becoming more complex and expensive to meet the high performance requirements of advanced gas turbine engines. A simple, inlet throttled, centrifugal pump integrated with a retracting vane starting element provides the potential for a reliable, high performance design capable of reducing the cost, weight, and temperature rise of the fuel system. This paper presents the results of recent efforts to develop the retracting vane element and to integrate it with a vapor core centrifugal pump in order to meet the fuel performance and functional requirements of an advanced gas turbine main fuel pump.


Author(s):  
R. E. Barnhart

Metallic and ceramic coatings enhance the quality of today’s gas turbine engines by enabling them to run longer and by increasing their reliability and efficiency of operation. Coatings give design engineers more latitude in their choice of materials for high-performance applications. Discussed here are the characteristics of coatings produced by three different means: detonation-gun process, plasma process, and diffusion process. By considering the following three parameters: (a) the nature of wear and corrosion problems in gas turbine engines, (b) the results of coated components in commercial service, and (c) the cost savings attributable to coatings, we can develop guidelines for even more effective use of coatings in the future.


Author(s):  
Paolo Chiesa ◽  
Stefano Consonni ◽  
Giovanni Lozza ◽  
Ennio Macchi

It is well known that the history of gas turbine engines has been characterized by a very clear trend toward higher and higher operating temperatures, a growth which in the past 40 years has progressed at the impressive pace of approximately 13°C/year. Expected improvements in blade cooling techniques and advancements in materials indicate that this tendency is going to last for long time, leading to firing temperatures of over 1500°C within the next two decades. This paper investigates the impact of such temperature increase on optimal cycle arrangements and on ultimate performance improvements achievable by future advanced gas/steam cycles for large-scale power generation. Performance predictions have been carried out by a modified, improved version of a computer code originally devised and calibrated for “1990 state-of-the-art” gas/steam cycles. The range of performances to be expected in the next decades has been delimited by considering various scenarios of cooling technology and materials, including the extreme situations of adiabatic expansion and stoichiometric combustion. The results of parametric thermodynamic analyses of several cycle configurations are presented for a number of technological scenarios, including cycles with intercooling and reheat. A specific section discusses how the optimum configuration of the bottoming steam cycle changes to keep up with exhaust gas temperature increases. Calculations show that, under plausible assumptions on future technology advancements, within two decades the proper selection of plant configuration and operating parameters can yield net efficiencies of over 60%.


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