Decomposition-Based Assembly Synthesis of a Three-Dimensional Body-in-White Model for Structural Stiffness

2005 ◽  
Vol 127 (1) ◽  
pp. 34-48 ◽  
Author(s):  
Naesung Lyu ◽  
Kazuhiro Saitou

This paper presents an extension of our previous work on decomposition-based assembly synthesis for structural stiffness, where the three-dimensional finite element model of a vehicle body-in-white (BIW) is optimally decomposed into a set of components considering (1) stiffness of the assembled structure under given loading conditions, (2) manufacturability, and (3) assembleability of components. Two case studies, each focusing on the decomposition of a different portion of a BIW, are discussed. In the first case study, the side frame is decomposed for the minimum distortion of front door frame geometry under global bending. In the second case study, the side/floor frame and floor panels are decomposed for the minimum floor deflections under global bending. In each case study, multiobjective genetic algorithm with graph-based crossover, combined with finite element methods analyses, is used to obtain Pareto optimal solutions. Representative designs are selected from the Pareto front and trade-offs among stiffness, manufacturability, and assembleability are discussed.

Author(s):  
Naesung Lyu ◽  
Kazuhiro Saitou

This paper presents an extension of our previous work on decomposition-based assembly synthesis for structural stiffness [1], where the 3D finite element model of a vehicle body-in-white (BIW) is optimally decomposed into a set of components considering the stiffness of the assembled structure under given loading conditions, as well as the manufacturability and assembleability or components. Two case studies, each focusing on the decomposition of a different portion of a BIW, are discussed. In the first case study, the side frame is decomposed for the minimum distortion of front door frame geometry under global bending. In the second case study, the side/floor frame and floor panels are decomposed for the minimum floor deflections under global bending. In each case study, multi-objective genetic algorithm [2,3] with graph-based crossover [4,5], combined with FEM analyses, is used to obtain Pareto optimal solutions. Representative designs are selected from the Pareto front and trade-offs among stiffness, manufacturability, and assembleability are discussed.


Buildings ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 5
Author(s):  
Madhushan Dissanayake ◽  
Thadshajini Suntharalingam ◽  
Konstantinos Daniel Tsavdaridis ◽  
Keerthan Poologanathan ◽  
Gatheeshgar Perampalam

The use of 3D printing in modular building connections is a novel and promising technique. However, the performance of 3D printed steel modular building connections has not been investigated adequately to date. Therefore, this paper presents a three-dimensional finite element model (FEM), using the multi-purpose software Abaqus, to study the effect of different geometrical and material parameters on the ultimate behaviour of modular building connections (herein named 3DMBC) using a wire and arc additive manufacturing (WAAM) method, as part of the UK’s 3DMBC (3D Modular Building Connections) project. The proposed model considers material and geometrical non-linearities, initial imperfections, and the contact between adjacent surfaces. The finite element results are compared with the currently available experimental results and validated to ensure developed FEM can be used to analyse the behaviour of 3DMBC with some adjustments. Case studies were investigated using the validated model to analyse the ultimate behaviour with different nominal and WAAM-produced materials under various loading arrangements. Based on the results, it is recommended to conservatively use the treated or untreated WAAM material properties obtained in θ = 90° print orientation in the finite element modelling of 3DMBCs considering the complex component arrangements and multi-directional loading in the modular connections. It is also noted that the thickness of beams and columns of fully 3D printed connections can be increased to achieve the same level of performance as traditional modular connections. For the 3DMBCs printed using untreated WAAM, the thickness increment was found to be 50% in this study.


2012 ◽  
Vol 256-259 ◽  
pp. 467-470
Author(s):  
Shao Zeng Guo ◽  
Run Liu

Large diameter and thin thickness are the main characteristics of the steel pipe piles in offshore engineering. Before piling a pile, heavy hammer will be placed on the top of it, which may emerge a serious risk in pile buckling. A three dimensional finite element model of pile and soil was established for a case study. The modified Riks method which can automatically search a suitable increment factor of loads is adopted to assess the stability of the pile, and the geometric nonlinearity and pile-soil interaction were both considered. The practical example shows that the critical load considering pile-soil interaction is much smaller than that in a fixed constraint.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2013 ◽  
Vol 336-338 ◽  
pp. 760-763
Author(s):  
Hui Yue

A short explanation of the finite element method as a powerful tool for mathematical modeling is provided, and an application using constitutive modeling of the behavior of ligaments is introduced. Few possible explanations of the role of water in ligament function are extracted from two dimensional finite element models of a classical ligament. The modeling is extended to a three dimensional finite element model for the human anterior cruciate ligament. Simulation of ligament force in pitching motion of basketball player is studied in this paper.


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