Using Hydrogen as Gas Turbine Fuel

2005 ◽  
Vol 127 (1) ◽  
pp. 73-80 ◽  
Author(s):  
Paolo Chiesa ◽  
Giovanni Lozza ◽  
Luigi Mazzocchi

This paper addresses the possibility to burn hydrogen in a large size, heavy-duty gas turbine designed to run on natural gas as a possible short-term measure to reduce greenhouse emissions of the power industry. The process used to produce hydrogen is not discussed here: we mainly focus on the behavior of the gas turbine by analyzing the main operational aspects related to switching from natural gas to hydrogen. We will consider the effects of variations of volume flow rate and of thermophysical properties on the matching between turbine and compressor and on the blade cooling of the hot rows of the gas turbine. In the analysis we will take into account that those effects are largely emphasized by the abundant dilution of the fuel by inert gases (steam or nitrogen), necessary to control the NOx emissions. Three strategies will be considered to adapt the original machine, designed to run on natural gas, to operate properly with diluted hydrogen: variable guide vane (VGV) operations, increased pressure ratio, re-engineered machine. The performance analysis, carried out by a calculation method including a detailed model of the cooled gas turbine expansion, shows that moderate efficiency decays can be predicted with elevated dilution rates (nitrogen is preferable to steam under this point of view). The combined cycle power output substantially increases if not controlled by VGV operations. It represents an opportunity if some moderate re-design is accepted (turbine blade height modifications or high-pressure compressor stages addition).

Author(s):  
Paolo Chiesa ◽  
Giovanni Lozza ◽  
Luigi Mazzocchi

This paper addresses the possibility to burn hydrogen in a large size, heavy–duty gas turbine designed to run on natural gas, as a possible short-term measure to reduce greenhouse emissions of the power industry. The process used to produce hydrogen is not discussed here: we mainly focus on the behavior of the gas turbine, by analyzing the main operational aspects related to switching from natural gas to hydrogen. We will consider the effects of variations of volume flow rate and of thermo-physical properties on the matching between turbine and compressor and on the blade cooling of the hot rows of the gas turbine. In the analysis we will keep into account that those effects are largely emphasized by the abundant dilution of the fuel by inert gases (steam or nitrogen), necessary to control the NOx emissions. Three strategies will be considered to adapt the original machine, designed to run on natural gas, to operate properly with diluted hydrogen (VGV operations, increased pressure ratio, re-engineered machine). The performance analysis, carried out by a calculation method including a detailed model the cooled gas turbine expansion, shows that moderate efficiency decays can be predicted with elevated dilution rates (nitrogen is preferable to steam under this point of view). The combined cycle power output substantially increases if not controlled by VGV operations. It represents an opportunity if some moderate re-design is accepted (turbine blade height modifications or HP compressor stages addition).


2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Shi Liu ◽  
Hong Yin ◽  
Yan Xiong ◽  
Xiaoqing Xiao

Heavy duty gas turbines are the core components in the integrated gasification combined cycle (IGCC) system. Different from the conventional fuel for gas turbine such as natural gas and light diesel, the combustible component acquired from the IGCC system is hydrogen-rich syngas fuel. It is important to modify the original gas turbine combustor or redesign a new combustor for syngas application since the fuel properties are featured with the wide range hydrogen and carbon monoxide mixture. First, one heavy duty gas turbine combustor which adopts natural gas and light diesel was selected as the original type. The redesign work mainly focused on the combustor head and nozzle arrangements. This paper investigated two feasible combustor arrangements for the syngas utilization including single nozzle and multiple nozzles. Numerical simulations are conducted to compare the flow field, temperature field, composition distributions, and overall performance of the two schemes. The obtained results show that the flow structure of the multiple nozzles scheme is better and the temperature distribution inside the combustor is more uniform, and the total pressure recovery is higher than the single nozzle scheme. Through the full scale test rig verification, the combustor redesign with multiple nozzles scheme is acceptable under middle and high pressure combustion test conditions. Besides, the numerical computations generally match with the experimental results.


Author(s):  
Alcides Codeceira Neto ◽  
Pericles Pilidis

The present paper describes an on-design and an off-design performance study of gas turbine combined cycle based power plants. The exergy analysis has been carried out along with the performance assessment, considering the overall plant exergetic efficiency and the exergy destruction in the various components of the plant. The exergy method highlights irreversibility within the plant components, and it is of particular interest in this investigation. A computational analysis has been carried out to investigate the effects of compressor pressure ratio and gas turbine entry temperature on the thermodynamic performance of combined gas / steam power cycles. The exergy analysis has been performed for on-design point calculations, considering single shaft gas turbines with different compressor pressure ratios and turbine entry temperatures. Nearly 100 MW shaft power gas turbine engines burning natural gas fuel have been selected in this study. The off-design calculations have been performed for one of the gas turbines selected from the on-design point studies. For this particular gas turbine engine, fuel has been changed from natural gas to a low calorific value fuel gas originated from the gasification of wood. The exergy analysis indicates that maximum exergy is destroyed in the combustor, in the case of combined gas / steam cycles burning natural gas. For these studies on-design point, the exergy destruction in the combustor is found to decrease with increasing compressor pressure ratio to an optimum value and with increasing turbine entry temperature. In the off-design case the gas turbine engine is burning low calorific value fuel originated from the gasification of wood. The maximum exergy destruction occurs in the gasification process, followed by the combustion process in the gas turbine.


Author(s):  
Klas Jonshagen ◽  
Magnus Genrup ◽  
Pontus Eriksson

This paper will address the effects of mixing low-calorific fuel in to a natural gas fuelled large size combined cycle plant. Three different biofuels are tested namely; air blown gasification gas, indirect gasification gas and digestion gas. Simulations have been performed from 0–100% biofuel–natural gas mixtures. The biofuel impacts on the full cycle performance are discussed. Some more in-depth discussion about turbo-machinery components will be introduced when needed for the discussion. The compressors pressure ratio will increase in order to push the inert ballast of the low calorific fuels trough the turbine. Despite the increased expansion ratio in the gas turbine, the exhaust temperature raises slightly which derives from changed gas properties. The work is based on an in-house advanced off-design model within the software package IPSEPro. Sweden’s newest plant “O¨resundsverket”, which is a combined heat and power (CHP) plant, is used as a basis for the investigation. The plant is based on a GE Frame-9 gas turbine and has a triple-pressure reheat steam cycle.


Author(s):  
Hanne M. Kvamsdal ◽  
Ivar S. Ertesva˚g ◽  
Olav Bolland ◽  
Tor Tolstad

A concept for natural-gas fired power plants with CO2 capture has been investigated using exergy analysis. The present approach involves decarbonization of the natural gas by authothermal reforming prior to combustion, producing a hydrogen-rich fuel. An important aspect of this type of process is the integration between the combined cycle and the reforming process. The net electric power production was 47.7% of the Lower Heating Value (LHV) or 45.8% of the chemical exergy of the supplied natural-gas. In addition, the chemical exergy of the captured CO2 and the compression of this CO2 to 80 bar represented 2.1% and 2.7%, respectively, of the natural-gas chemical exergy. For a corresponding conventional combined cycle without CO2 capture, the net electric power production was 58.4% of the LHV or 56.1% of the fuel chemical exergy. A detailed breakdown of irreversibility is presented. In the decarbonized natural-gas power plant, the effect of varying supplementary firing (SF) for reformer-feed preheating was investigated. This showed that SF increased the total irreversibility and decreased the net output of the plant. Next, the effects of increased gas-turbine inlet temperature and of gas-turbine pressure ratio were studied. For the conventional plant, higher pressure led to increased efficiency for some cases. In the decarbonized natural-gas process, however, higher pressure ratio led to higher irreversibility and reduced thermal-plant efficiency.


Author(s):  
B. Law ◽  
B. V. Reddy

Combined cycle cogeneration systems have the ability to produce power and process heat more efficiently, leading to higher performance and reduced green house gas emissions. In the present work the performance of a natural gas fired combined cycle cogeneration unit with multiple process heaters is investigated to study the effect of operating variables on the performance. The operating conditions investigated include, gas turbine pressure ratio, process heat loads and process steam extraction pressure. The gas turbine pressure ratio significantly influences the performance of the combined cycle cogeneration system. The process heat load influences combined cycle efficiency and combined cycle cogeneration efficiency in opposite ways. The exergy analysis is conducted to identify the exergy destruction and losses in different components of the combined cycle cogeneration unit.


Author(s):  
Joa˜o Roberto Barbosa ◽  
Franco Jefferds dos Santos Silva ◽  
Jesuino Takachi Tomita ◽  
Cleverson Bringhenti

During the design of a gas turbine it is required the analysis of all possible operating points in the gas turbine operational envelope, for the sake of verification of whether or not the established performance might be achieved. In order to achieve the design requirements and to improve the engine off-design operation, a number of specific analyses must be carried out. This paper deals with the characterization of a small gas turbine under development with assistance from ITA (Technological Institute of Aeronautics), concerning the compressor variable geometry and its transient operation during accelerations and decelerations. The gas turbine is being prepared for the transient tests with the gas generator, whose results will be used for the final specification of the turboshaft power section. The gas turbine design has been carried out using indigenous software, developed specially to fulfill the requirements of the design of engines, as well as the support for validation of research work. The engine under construction is a small gas turbine in the range of 5 kN thrust / 1.2 MW shaft power, aiming at distributed power generation using combined cycle. The work reported in this paper deals with the variable inlet guide vane (VIGV) transients and the engine transients. A five stage 5:1 pressure ratio axial-flow compressor, delivering 8.1 kg/s air mass flow at design-point, is the basis for the study. The compressor was designed using computer programs developed at ITA for the preliminary design (meanline), for the axisymmetric analysis to calculate the full blade geometry (streamline curvature) and for the final compressor geometry definition (3-D RANS and turbulence models). The programs have been used interatively. After the final channel and blade geometry definition, the compressor map was generated and fed to the gas turbine performance simulation program. The transient study was carried out for a number of blade settings, using different VIGV geometry scheduling, giving indication that simulations needed to study the control strategy can be easily achieved. The results could not be validated yet, but are in agreement with the expected engine response when such configuration is used.


2017 ◽  
Author(s):  
Andrew Detor ◽  
◽  
Richard DiDomizio ◽  
Don McAllister ◽  
Erica Sampson ◽  
...  

2000 ◽  
Vol 124 (1) ◽  
pp. 89-95 ◽  
Author(s):  
G. Lozza ◽  
P. Chiesa

This paper discusses novel schemes of combined cycle, where natural gas is chemically treated to remove carbon, rather than being directly used as fuel. Carbon conversion to CO2 is achieved before gas turbine combustion. The first part of the paper discussed plant configurations based on natural gas partial oxidation to produce carbon monoxide, converted to carbon dioxide by shift reaction and therefore separated from the fuel gas. The second part will address methane reforming as a starting reaction to achieve the same goal. Plant configuration and performance differs from the previous case because reforming is endothermic and requires high temperature heat and low operating pressure to obtain an elevated carbon conversion. The performance estimation shows that the reformer configuration has a lower efficiency and power output than the systems addressed in Part I. To improve the results, a reheat gas turbine can be used, with different characteristics from commercial machines. The thermodynamic efficiency of the systems of the two papers is compared by an exergetic analysis. The economic performance of natural gas fired power plants including CO2 sequestration is therefore addressed, finding a superiority of the partial oxidation system with chemical absorption. The additional cost of the kWh, due to the ability of CO2 capturing, can be estimated at about 13–14 mill$/kWh.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Serena Romano ◽  
Roberto Meloni ◽  
Giovanni Riccio ◽  
Pier Carlo Nassini ◽  
Antonio Andreini

Abstract This paper addresses the impact of natural gas composition on both the operability and emissions of lean premixed gas turbine combustion system. This is an issue of growing interest due to the challenge for gas turbine manufacturers in developing fuel-flexible combustors capable of operating with variable fuel gases while producing very low emissions at the same time. Natural gas contains primarily methane (CH4) but also notable quantities of higher order hydrocarbons such as ethane (C2H6) can also be present. A deep understanding of natural gas combustion is important to obtain the highest combustion efficiency with minimal environmental impact. For this purpose, Large Eddy Simulations of an annular combustor sector equipped with a partially premixed burner are carried out for two different natural gas compositions with and without including the effect of flame strain rate and heat loss resulting in a more adequate description of flame shape, thermal field, and extinction phenomena. Promising results, in terms of NOx, compared against available experimental data, are obtained including these effects on the flame brush modeling, enhancing the fuel-dependency under nonadiabatic condition.


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