Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 2: Experimental Validation

2004 ◽  
Vol 126 (3) ◽  
pp. 426-434 ◽  
Author(s):  
J. Sun ◽  
C. Ju ◽  
Y. Yue ◽  
K. L. Gunter ◽  
D. J. Michalek ◽  
...  

In Part 1 of this paper a model was developed to describe the formation mechanisms and dynamic behavior of cutting fluid mist. This part of the paper focuses on an experimental investigation of the mist generated by the interaction of the fluid with the rotating cylindrical workpiece during a turning operation and the simulation of the dynamic behavior of the mist droplets, resulting in the prediction of the droplet size distribution and the mass concentration within the machining environment. These simulation results are compared to experimental measurements in order to validate the theoretical model presented in Part 1 of the paper. It is observed that the model predictions accurately characterize the observed experimental behavior.

2000 ◽  
Author(s):  
Y. Yue ◽  
K. L. Gunter ◽  
D. J. Michalek ◽  
J. W. Sutherland

Abstract In Part 1 of this paper, models were developed to describe the formation mechanisms and dynamic behavior of cutting fluid mist. This part of the paper focuses on experimentally investigating mist formation during the turning process, and then simulating the dynamic behavior of the mist droplets, including the distribution and the mass concentration. Simulation results are compared to experimental measurements to validate the theoretical models presented in Part 1. It is seen that the model predictions adequately characterize the observed experimental behavior.


2004 ◽  
Vol 126 (3) ◽  
pp. 417-425 ◽  
Author(s):  
Y. Yue ◽  
J. Sun ◽  
K. L. Gunter ◽  
D. J. Michalek ◽  
J. W. Sutherland

Increasing attention is being devoted to the airborne emissions resulting from a variety of manufacturing processes because of health, safety, and environmental concerns. In this two-part paper, a model is presented for the amount of cutting fluid mist produced by the interaction of the fluid with the rotating cylindrical workpiece during a turning operation. This model is based on relationships that describe cutting fluid atomization, droplet settling, and droplet evaporation. Experiments are performed to validate the model. In Part 1 of the paper, the emphasis is on model development. In the model, thin film theory is used to determine the maximum fluid load that can be supported by a rotating cylindrical workpiece; rotating disk atomization theory is applied to the turning process to predict the mean size of the droplets generated by atomization; and expressions for both the evaporation and settling behavior are established. Droplet size distribution and mass concentration predictions are used to characterize the fluid mist. Model predictions indicate that the droplet mean diameter is affected by both fluid properties and operating conditions, with cutting speed having the most significant affect. Model predictions and experimental results show that the number distribution of droplets within the control volume is dominated by small droplets because of the settling and evaporation phenomena. In Part 2 of the paper, the cutting fluid mist behavior model is validated using the results obtained from a series of experiments.


2005 ◽  
Author(s):  
Roland Horvath ◽  
George T. Flowers ◽  
Jerry Fausz

An analytical, numerical and experimental investigation of the dynamic behavior of a four degree of freedom passive balancing system using pendulum balancers is presented. This work is an extension of previous studies which considered such automatic balancing systems and devices. It has previously been demonstrated analytically that a 4-DOF pendulum self-balancing system is capable, under idealized conditions, of exact radial balancing [10]. However, imperfections in the fabrication and assembly of such a system tend to compromise a number of the ideal modeling assumptions that were used to provide this result. The present research study examines the effects of a variety of such imperfections and their influence on the functional capability of the self-balancing system. Both analytical/simulation results and experimental validation are provided and discussed.


2014 ◽  
Vol 59 (4) ◽  
pp. 1-11
Author(s):  
Lloyd H. Scarborough III ◽  
Christopher D. Rahn ◽  
Edward C. Smith ◽  
Kevin L. Koudela

Replacing stiff pitch links on rotorcraft with coupled fluidic devices has the potential to reduce the aerodynamic blade loads transmitted through the pitch links to the swashplate. Analytical models of two fluidic devices coupled with three different fluidic circuits are derived. These passive fluidlastic systems are tuned, by varying the fluid inertances and capacitances of each fluidic circuit, to reduce the transmitted pitch-link loads. The different circuit designs result in transmitted pitch-link loads reduction at up to three main rotor harmonics. The simulation results show loads reduction at the targeted out-of-phase and in-phase harmonics of up to 88% and 93%, respectively. Experimental validation of two of the fluidic circuits demonstrates loads reduction of up to 89% at the out-of-phase isolation frequencies and up to 81% at the in-phase isolation frequencies.


Author(s):  
Lý Hùng Anh ◽  
Nguyễn Phụ Thượng Lưu ◽  
Nguyễn Thiên Phú ◽  
Trần Đình Nhật

The experimental method used in a frontal crash of cars costs much time and expense. Therefore, numerical simulation in crashworthiness is widely applied in the world. The completed car models contain a lot of parts which provided complicated structure, especially the rear of car models do not contribute to behavior of frontal crash which usually evaluates injuries of pedestrian or motorcyclist. In order to save time and resources, a simplification of the car models for research simulations is essential with the goal of reducing approximately 50% of car model elements and nodes. This study aims to construct the finite element models of front structures of vehicle based on the original finite element models. Those new car models must be maintained important values such as mass and center of gravity position. By using condition boundaries, inertia moment is kept unchanged on new model. The original car models, which are provided by the National Crash Analysis Center (NCAC), validated by using results from experimental crash tests. The modified (simplistic) vehicle FE models are validated by comparing simulation results with experimental data and simulation results of the original vehicle finite element models. LS-Dyna software provides convenient tools and very strong to modify finite element model. There are six car models reconstructed in this research, including 1 Pick-up, 2 SUV and 3 Sedan. Because car models were not the main object to evaluate in a crash, energy and behavior of frontal part have the most important role. As a result, six simplified car models gave reasonable outcomes and reduced significantly the number of nodes and elements. Therefore, the simulation time is also reduced a lot. Simplified car models can be applied to the upcoming frontal simulations.


Author(s):  
Shinq-Jen Wu

Background: The first objective for realizing and handling biological systems is to choose a suitable model prototype and then perform structure and parameter identification. Afterwards, a theoretical analysis is needed to understand the characteristics, abilities, and limitations of the underlying systems. Generalized Michaelis–Menten kinetics (MM) and S-systems are two well-known biochemical system theory-based models. Research on steady-state estimation of generalized MM systems is difficult because of their complex structure. Further, theoretical analysis of S-systems is still difficult because of the power-law structure, and even the estimation of steady states can be easily achieved via algebraic equations. Aim: We focus on how to flexibly use control technologies to perform deeper biological system analysis. Methods: For generalized MM systems, the root locus method (proposed by Walter R. Evans) is used to predict the direction and rate (flux) limitations of the reaction and to estimate the steady states and stability margins (relative stability). Mode analysis is additionally introduced to discuss the transient behavior and the setting time. For S-systems, the concept of root locus, mode analysis, and the converse theorem are used to predict the dynamic behavior, to estimate the setting time and to analyze the relative stability of systems. Theoretical results were examined via simulation in a Simulink/MATLAB environment. Results: Four kinds of small functional modules (a system with reversible MM kinetics, a system with a singular or nearly singular system matrix and systems with cascade or branch pathways) are used to describe the proposed strategies clearly. For the reversible MM kinetics system, we successfully predict the direction and the rate (flux) limitations of reactions and obtain the values of steady state and net flux. We observe that theoretically derived results are consistent with simulation results. Good prediction is observed ([Formula: see text]% accuracy). For the system with a (nearly) singular matrix, we demonstrate that the system is neither globally exponentially stable nor globally asymptotically stable but globally semistable. The system possesses an infinite gain margin (GM denoting how much the gain can increase before the system becomes unstable) regardless of how large or how small the values of independent variables are, but the setting time decreases and then increases or always decreases as the values of independent variables increase. For S-systems, we first demonstrate that the stability of S-systems can be determined by linearized systems via root loci, mode analysis, and block diagram-based simulation. The relevant S-systems possess infinite GM for the values of independent variables varying from zero to infinity, and the setting time increases as the values of independent variables increase. Furthermore, the branch pathway maintains oscillation until a steady state is reached, but the oscillation phenomenon does not exist in the cascade pathway because in this system, all of the root loci are located on real lines. The theoretical predictions of dynamic behavior for these two systems are consistent with the simulation results. This study provides a guideline describing how to choose suitable independent variables such that systems possess satisfactory performance for stability margins, setting time and dynamic behavior. Conclusion: The proposed root locus-based analysis can be applied to any kind of differential equation-based biological system. This research initiates a method to examine system dynamic behavior and to discuss operating principles.


Fluids ◽  
2020 ◽  
Vol 5 (4) ◽  
pp. 231
Author(s):  
Sadegh Poozesh ◽  
Nelson K. Akafuah ◽  
Heather R. Campbell ◽  
Faezeh Bashiri ◽  
Kozo Saito

Despite progress in laser-based and computational tools, an accessible model that relies on fundamentals and offers a reasonably accurate estimation of droplet size and velocity is lacking, primarily due to entangled complex breakup mechanisms. Therefore, this study aims at using the integral form of the conservation equations to create a system of equations by solving which, the far-field secondary atomization can be analyzed through predicting droplet size and velocity distributions of the involved phases. To validate the model predictions, experiments are conducted at ambient conditions using water, methanol, and acetone as model fluids with varying formulation properties, such as density, viscosity, and surface tension. Droplet size distribution and velocity are measured with laser diffraction and a high-speed camera, respectively. Finally, an attempt is made to utilize non-scaled parameters to characterize the atomization process, useful for extrapolating the sensitivity analysis to other scales. The merit of this model lies in its simplicity for use in process control and optimization.


2019 ◽  
Vol 30 ◽  
pp. 12007
Author(s):  
Pavel Prosuntsov ◽  
Sergey Reznik ◽  
Pavel Polsky

The simulation results of the thermal state of a cylindrical workpiece made of composite material and exposed to the action of microwave radiation are presented. The mathematical model of a workpiece allows the analysis of the interconnected thermal and electromagnetic processes in the equipment operating area, and also takes into account the exothermic effect associated with the curing of the polymer matrix.


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