Simulation of Spray Transfer Processes in Electrostatic Rotary Bell Sprayer

2004 ◽  
Vol 126 (3) ◽  
pp. 449-456 ◽  
Author(s):  
Kyoung-Su Im ◽  
Ming-Chia Lai ◽  
Sheng-Tao John Yu ◽  
Robert R. Matheson,

A numerical study of the spray transfer processes in an electrostatic rotary bell applicator (ESRB) has been conducted utilizing code for a newly developed simulation code. This code consists of three modularized solvers: a fluid flow solver, a spray dynamics solver, and an electrostatic solver. The development of the code consisted of the following steps. First, the flow solver designed for an unsteady three-dimensional Navier-Stokes equation was developed to simulate the shaping airflow with the initial condition and the boundary condition supported by experimental data. Second, the particle trajectory solver, which interacts with the airflow by momentum coupling, was developed to apply the spray transport processes. Finally, the electrostatic solver was developed to calculate the electrostatic field within the two phase flow field. The integrated code created by combining those three solvers was then applied to simulate the paint spray transport processes according to the operating conditions of interest. The numerical results show that the spray shape is very sensitive to changes in the charge to mass ratio. The voltage setting is a dominant operating parameter affecting the numerical transfer efficiency. The voltage range studied was 0 kV to 90 kV. In addition, the transfer efficiency decreases as the shaping airflow rate increases. However, a high shaping airflow rate produces a more uniform distribution of spray mass on the target plane.

Author(s):  
J. Meng ◽  
Y. Jaluria ◽  
S. Wong

A three-dimensional numerical study has been carried out on the rotating disk GaN MOCVD process, and it is also coupled with an experimental study on the flow and thermal transport processes in the system. An impingement type reactor, with a rotating base, is considered. The dependence of the thin film growth rate and uniformity on operating conditions such as inflow velocity, rotational speed, and susceptor temperature are investigated in detail. Similarly, the effect of the geometry and configuration of the reactor are studied. The study also considers the effect of thermal and solutal buoyancy on the resulting flow. The flow and the associated transport processes are discussed in detail on the basis of the results obtained to suggest approaches to improve the uniformity of the film, minimize fluid loss and reduce flow recirculation that could affect growth rate and uniformity.


Author(s):  
Moez Hammami ◽  
Fatma Kria ◽  
Mounir Baccar

Recently, rapid heat cycle molding technology has been developed based on the mold heating before each polymer injection stage. For this process, successful heating and cooling phases are of great importance to ensure the cycle productivity and product quality. In this study, a three-dimensional model was developed to investigate the thermal response during the rapid heat cycle molding process. The procedure uses the finite volume method and the fractional area volume obstacle representation to obtain the thermal behavior of both polymer and mold until reaching the regular cyclic regime. The authors’ objective was to determine the operating parameter effect on rapid heat cycle molding process. Thus, four parameters were studied: the heating and cooling temperatures, the heat transfer coefficient of the cooling phase, and the fouling resistance at the channels. To investigate the influence of these parameters on the product quality and the process productivity and profitability, four criteria were selected: cycle time, consumed energy, temperature gap at the surface cavity, and temperature homogeneity in the polymer part. It was found that the operating conditions had a significant effect on the rapid heat cycle molding cycle performance. It was demonstrated that the heating medium temperature affects only the heating time; however, the cooling water temperature affects both heating and cooling times. In particular, the cooling temperature range of 50–60 ℃ reduces the consumed energy compared with the lowest temperatures, without a significant increase in the cycle time.


2021 ◽  
Author(s):  
Sang Hyun Park ◽  
Jaeseong Han ◽  
Oh Joon Kwon
Keyword(s):  

2021 ◽  
Vol 16 (1) ◽  
Author(s):  
Shiqiang Lu ◽  
Jinchai Li ◽  
Kai Huang ◽  
Guozhen Liu ◽  
Yinghui Zhou ◽  
...  

AbstractHere we report a comprehensive numerical study for the operating behavior and physical mechanism of nitride micro-light-emitting-diode (micro-LED) at low current density. Analysis for the polarization effect shows that micro-LED suffers a severer quantum-confined Stark effect at low current density, which poses challenges for improving efficiency and realizing stable full-color emission. Carrier transport and matching are analyzed to determine the best operating conditions and optimize the structure design of micro-LED at low current density. It is shown that less quantum well number in the active region enhances carrier matching and radiative recombination rate, leading to higher quantum efficiency and output power. Effectiveness of the electron blocking layer (EBL) for micro-LED is discussed. By removing the EBL, the electron confinement and hole injection are found to be improved simultaneously, hence the emission of micro-LED is enhanced significantly at low current density. The recombination processes regarding Auger and Shockley–Read–Hall are investigated, and the sensitivity to defect is highlighted for micro-LED at low current density.Synopsis: The polarization-induced QCSE, the carrier transport and matching, and recombination processes of InGaN micro-LEDs operating at low current density are numerically investigated. Based on the understanding of these device behaviors and mechanisms, specifically designed epitaxial structures including two QWs, highly doped or without EBL and p-GaN with high hole concentration for the efficient micro-LED emissive display are proposed. The sensitivity to defect density is also highlighted for micro-LED.


1988 ◽  
Vol 110 (1) ◽  
pp. 2-9 ◽  
Author(s):  
E. Van den Bulck ◽  
S. A. Klein ◽  
J. W. Mitchell

This paper presents a second law analysis of solid desiccant rotary dehumidifiers. The equations for entropy generation for adiabatic flow of humid air over a solid desiccant are developed. The generation of entropy during operation of a rotary dehumidifier with infinite transfer coefficients is investigated and the various sources of irreversibility are identified and quantified. As they pass through the dehumidifier, both the process and regeneration air streams acquire nonuniform outlet states, and mixing both of these air streams to deliver homogeneous outlet streams is irreversible. Transfer of mass and energy between the regeneration air stream and the desiccant matrix occurs across finite differences in vapor pressure and temperature and these transfer processes generate entropy. The second law efficiency of the dehumidifier is given as a function of operating conditions and the effect of finite transfer coefficients for an actual dehumidifier is discussed. It is shown that operating the rotary dehumidifier at conditions that minimize regeneration energy also yields a local maximum for the second law efficiency.


Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.


2001 ◽  
Author(s):  
Davide Valtorta ◽  
Khaled E. Zaazaa ◽  
Ahmed A. Shabana ◽  
Jalil R. Sany

Abstract The lateral stability of railroad vehicles travelling on tangent tracks is one of the important problems that has been the subject of extensive research since the nineteenth century. Early detailed studies of this problem in the twentieth century are the work of Carter and Rocard on the stability of locomotives. The linear theory for the lateral stability analysis has been extensively used in the past and can give good results under certain operating conditions. In this paper, the results obtained using a linear stability analysis are compared with the results obtained using a general nonlinear multibody methodology. In the linear stability analysis, the sources of the instability are investigated using Liapunov’s linear theory and the eigenvalue analysis for a simple wheelset model on a tangent track. The effects of the stiffness of the primary and secondary suspensions on the stability results are investigated. The results obtained for the simple model using the linear approach are compared with the results obtained using a new nonlinear multibody based constrained wheel/rail contact formulation. This comparative numerical study can be used to validate the use of the constrained wheel/rail contact formulation in the study of lateral stability. Similar studies can be used in the future to define the limitations of the linear theory under general operating conditions.


Author(s):  
Dickson Munyoki ◽  
Markus Schatz ◽  
Damian M. Vogt

The performance of the axial-radial diffuser downstream of the last low-pressure steam turbine stages and the losses occurring subsequently within the exhaust hood directly influences the overall efficiency of a steam power plant. It is estimated that an improvement of the pressure recovery in the diffuser and exhaust hood by 10% translates into 1% of last stage efficiency [11]. While the design of axial-radial diffusers has been the object of quite many studies, the flow phenomena occurring within the exhaust hood have not received much attention in recent years. However, major losses occur due to dissipation within vortices and inability of the hood to properly diffuse the flow. Flow turning from radial to downward flow towards the condenser, especially at the upper part of the hood is essentially the main cause for this. This paper presents a detailed analysis of the losses within the exhaust hood flow for two operating conditions based on numerical results. In order to identify the underlying mechanisms and the locations where dissipation mainly occurs, an approach was followed, whereby the diffuser inflow is divided into different sectors and pressure recovery, dissipation and finally residual kinetic energy of the flow originating from these sectors is calculated at different locations within the hood. Based on this method, the flow from the topmost sectors at the diffuser inlet is found to cause the highest dissipation for both investigated cases. Upon hitting the exhaust hood walls, the flow on the upper part of the diffuser is deflected, forming complex vortices which are stretching into the condenser and interacting with flow originating from other sectors, thereby causing further swirling and generating additional losses. The detailed study of the flow behavior in the exhaust hood and the associated dissipation presents an opportunity for future investigations of efficient geometrical features to be introduced within the hood to improve the flow and hence the overall pressure recovery coefficient.


Author(s):  
Elizaveta Ivanova ◽  
Berthold Noll ◽  
Peter Griebel ◽  
Manfred Aigner ◽  
Khawar Syed

Turbulent mixing and autoignition of H2-rich fuels at relevant reheat combustor operating conditions are investigated in the present numerical study. The flow configuration under consideration is a fuel jet perpendicularly injected into a crossflow of hot flue gas (T > 1000K, p = 15bar). Based on the results of the experimental study for the same flow configuration and operating conditions two different fuel blends are chosen for the numerical simulations. The first fuel blend is a H2/natural gas/N2 mixture at which no autoignition events were observed in the experiments. The second fuel blend is a H2/N2 mixture at which autoignition in the mixing section occurred. First, the non-reacting flow simulations are performed for the H2/natural gas/N2 mixture in order to compare the accuracy of different turbulence modeling methods. Here the steady-state Reynolds-averaged Navier-Stokes (RANS) as well as the unsteady scale-adaptive simulation (SAS) turbulence modeling methods are applied. The velocity fields obtained in both simulations are directly validated against experimental data. The SAS method shows better agreement with the experimental results. In the second part of the present work the autoignition of the H2/N2 mixture is numerically studied using the 9-species 21-steps reaction mechanism of O’Conaire et al. [1]. As in the reference experiments, autoignition can be observed in the simulations. Influences of the turbulence modeling as well as of the hot flue gas temperature are investigated. The onset and the propagation of the ignition kernels are studied based on the SAS modeling results. The obtained numerical results are discussed and compared with data from experimental autoignition studies.


2014 ◽  
Vol 755 ◽  
pp. 705-731 ◽  
Author(s):  
Sasan Sarmast ◽  
Reza Dadfar ◽  
Robert F. Mikkelsen ◽  
Philipp Schlatter ◽  
Stefan Ivanell ◽  
...  

AbstractTwo modal decomposition techniques are employed to analyse the stability of wind turbine wakes. A numerical study on a single wind turbine wake is carried out focusing on the instability onset of the trailing tip vortices shed from the turbine blades. The numerical model is based on large-eddy simulations (LES) of the Navier–Stokes equations using the actuator line (ACL) method to simulate the wake behind the Tjæreborg wind turbine. The wake is perturbed by low-amplitude excitation sources located in the neighbourhood of the tip spirals. The amplification of the waves travelling along the spiral triggers instabilities, leading to breakdown of the wake. Based on the grid configurations and the type of excitations, two basic flow cases, symmetric and asymmetric, are identified. In the symmetric setup, we impose a 120° symmetry condition in the dynamics of the flow and in the asymmetric setup we calculate the full 360° wake. Different cases are subsequently analysed using dynamic mode decomposition (DMD) and proper orthogonal decomposition (POD). The results reveal that the main instability mechanism is dispersive and that the modal growth in the symmetric setup arises only for some specific frequencies and spatial structures, e.g. two dominant groups of modes with positive growth (spatial structures) are identified, while breaking the symmetry reveals that almost all the modes have positive growth rate. In both setups, the most unstable modes have a non-dimensional spatial growth rate close to $\def \xmlpi #1{}\def \mathsfbi #1{\boldsymbol {\mathsf {#1}}}\let \le =\leqslant \let \leq =\leqslant \let \ge =\geqslant \let \geq =\geqslant \def \Pr {\mathit {Pr}}\def \Fr {\mathit {Fr}}\def \Rey {\mathit {Re}}\pi /2$ and they are characterized by an out-of-phase displacement of successive helix turns leading to local vortex pairing. The present results indicate that the asymmetric case is crucial to study, as the stability characteristics of the flow change significantly compared to the symmetric configurations. Based on the constant non-dimensional growth rate of disturbances, we derive a new analytical relationship between the length of the wake up to the turbulent breakdown and the operating conditions of a wind turbine.


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