The Effects of High Mainstream Turbulence and Turbine Vane Film Cooling on the Dispersion of a Simulated Hot Streak

2004 ◽  
Vol 126 (1) ◽  
pp. 203-211 ◽  
Author(s):  
Sean Jenkins ◽  
Krishnakumar Varadarajan ◽  
David G. Bogard

This paper presents the combined effects of high turbulence and film cooling on the dispersion of a simulated hot streak as it passes over a scaled-up nozzle guide vane. Experimental data demonstrates a considerable decay in the strength of a hot streak due to turbulence effects alone. Film cooling further reduces the peak temperature values resulting in a reduction of the peak temperature in the hot streak on the order of 75% relative to the upstream peak temperature in the hot streak. Comparisons are made between high turbulence Tu=20% and moderate turbulence Tu=3.5% as well as between different blowing conditions for the suction side, showerhead, and pressure side film cooling holes on a simulated nozzle guide vane.

Author(s):  
Sean Jenkins ◽  
Krishnakumar Varadarajam ◽  
David G. Bogard

This paper presents the combined effects of high turbulence and film cooling on the dispersion of a simulated hot streak as it passes over a scaled-up nozzle guide vane. Experimental data demonstrates a considerable decay in the strength of a hot streak due to turbulence effects alone. Film cooling further reduces the peak temperature values resulting in a reduction of the peak temperature in the hot streak on the order of 75% relative to the upstream peak temperature in the hot streak. Comparisons are made between high turbulence (Tu = 20%) and moderate turbulence (Tu = 3.5%) as well as between different blowing conditions for the suction side, showerhead, and pressure side film cooling holes on a simulated nozzle guide vane.


2000 ◽  
Vol 123 (2) ◽  
pp. 258-265 ◽  
Author(s):  
D. A. Rowbury ◽  
M. L. G. Oldfield ◽  
G. D. Lock

An empirical means of predicting the discharge coefficients of film cooling holes in an operating engine has been developed. The method quantifies the influence of the major dimensionless parameters, namely hole geometry, pressure ratio across the hole, coolant Reynolds number, and the freestream Mach number. The method utilizes discharge coefficient data measured on both a first-stage high-pressure nozzle guide vane from a modern aero-engine and a scale (1.4 times) replica of the vane. The vane has over 300 film cooling holes, arranged in 14 rows. Data was collected for both vanes in the absence of external flow. These noncrossflow experiments were conducted in a pressurized vessel in order to cover the wide range of pressure ratios and coolant Reynolds numbers found in the engine. Regrettably, the proprietary nature of the data collected on the engine vane prevents its publication, although its input to the derived correlation is discussed. Experiments were also conducted using the replica vanes in an annular blowdown cascade which models the external flow patterns found in the engine. The coolant system used a heavy foreign gas (SF6 /Ar mixture) at ambient temperatures which allowed the coolant-to-mainstream density ratio and blowing parameters to be matched to engine values. These experiments matched the mainstream Reynolds and Mach numbers and the coolant Mach number to engine values, but the coolant Reynolds number was not engine representative (Rowbury, D. A., Oldfield, M. L. G., and Lock, G. D., 1997, “Engine-Representative Discharge Coefficients Measured in an Annular Nozzle Guide Vane Cascade,” ASME Paper No. 97-GT-99, International Gas Turbine and Aero-Engine Congress & Exhibition, Orlando, Florida, June 1997; Rowbury, D. A., Oldfield, M. L. G., Lock, G. D., and Dancer, S. N., 1998, “Scaling of Film Cooling Discharge Coefficient Measurements to Engine Conditions,” ASME Paper No. 98-GT-79, International Gas Turbine and Aero-Engine Congress & Exhibition, Stockholm, Sweden, June 1998). A correlation for discharge coefficients in the absence of external crossflow has been derived from this data and other published data. An additive loss coefficient method is subsequently applied to the cascade data in order to assess the effect of the external crossflow. The correlation is used successfully to reconstruct the experimental data. It is further validated by successfully predicting data published by other researchers. The work presented is of considerable value to gas turbine design engineers as it provides an improved means of predicting the discharge coefficients of engine film cooling holes.


Author(s):  
Hans Reiss ◽  
Albin Bölcs

Film cooling and heat transfer measurements were carried out on a cooled nozzle guide vane in a linear cascade, using a transient liquid crystal technique. Three flow conditions were realized: the nominal operating condition of the vane with an exit Reynolds number of 1.47e6, as well as two lower flow conditions: Re2L = 1.0e6 and 7.5e5. The vane model was equipped with a single row of inclined round film cooling holes with compound angle orientation on the suction side. Blowing ratios ranging form 0.3 to 1.5 were covered, all using foreign gas injection (CO2) yielding an engine-representative density ratio of 1.6. Two distinct states of the incoming boundary layer onto the injection station were compared, an undisturbed laminar boundary layer as it forms naturally on the suction side, and a fully turbulent boundary layer which was triggered with a trip wire upstream of injection. The aerodynamic flow field is characterized in terms of profile Mach number distribution, and the associated heat transfer coefficients around the uncooled airfoil are presented. Both detailed and spanwise averaged results of film cooling effectiveness and heat transfer coefficients are shown on the suction side, which indicate considerable influence of the state of the incoming boundary layer on the performance of a film cooling row. The influence of the mainstream flow condition on the film cooling behavior at constant blowing ratio is discussed for three chosen injection regimes.


Author(s):  
Giorgio Occhioni ◽  
Shahrokh Shahpar ◽  
Haidong Li

An improvement in overall efficiency and power output for gas turbine engines can be obtained by increasing the combustor exit temperature, but the thermal management of metal parts exposed to hot gases is challenging. Discrete film cooling, combined with internal convective cooling is the current state-of-the-art available to aerothermal designers of these components. To simplify the simulation problem in the aerodynamic design phase, it is common practice to replace the cooling holes with source strips applied to the blade. This could lead to inaccuracies in high pressure turbine performance prediction. This study has been carried out on a fully-featured high pressure turbine stage using high-fidelity simulations. The film cooling holes on the nozzle guide vane and on the rotor are initially modelled using a strip model approach. Then, to increase the model fidelity, the strips on the suction side of the rotor are replaced with discrete fan shaped film cooling holes. A rigid body rotation is also applied to the nozzle guide vane to vary the stage capacity and reaction. The effects of the mesh topology & resolution are also taken into account. The results obtained with these two approaches are then compared, giving the designers a better understanding on film cooling modelling and relationship between capacity, reaction and performance. The accurate prediction of the complex interaction between cavity inflows and the main-flow, still represent a challenge for the state of the art RANS solvers. Hence, an unsteady phase-lag approach has been used to overcome the RANS limitations. A validation of the unsteady solutions has been carried out with respect to experimental data.


Author(s):  
Robin Prenter ◽  
Ali Ameri ◽  
Jeffrey P. Bons

External deposition on a slot film cooled nozzle guide vane, subjected to non-uniform inlet temperatures, was investigated experimentally and computationally. Experiments were conducted using a four-vane cascade, operating at temperatures up to 1353 K and inlet Mach number of approximately 0.1. Surveys of temperature at the inlet and exit planes were acquired to characterize the form and migration of the hot streak. Film cooling was achieved on one of the vanes using a single span-wise slot. Deposition was produced by injecting sub-bituminous ash particles with a median diameter of 6.48μm upstream of the vane passage. Several deposition tests were conducted, including a baseline case, a hot streak only case, and a hot streak and film cooled case. Results indicate that capture efficiency is strongly related to both the inlet temperature profiles and film cooling. Deposit distribution patterns are also affected by changes in vane surface temperatures. A computational model was developed to simulate the external and internal flow, conjugate heat transfer, and deposition. Temperature profiles measured experimentally at the inlet were applied as thermal boundary conditions to the simulation. For deposition modeling, an Eulerian-Lagrangian particle tracking model was utilized to track the ash particles through the flow. An experimentally tuned version of the critical viscosity sticking model was implemented, with predicted deposition rates matching experimental results well. Comparing overall deposition rates to results from previous studies indicate that the combined effect of non-uniform inlet temperatures and film cooling cannot be accurately simulated by simple superposition of the two independent effects, thus inclusion of both conditions in experiments is necessary for realistic simulation of external deposition.


2016 ◽  
Vol 138 (10) ◽  
Author(s):  
Robin Prenter ◽  
Ali Ameri ◽  
Jeffrey P. Bons

External deposition on a slot film cooled nozzle guide vane, subjected to nonuniform inlet temperatures, was investigated experimentally and computationally. Experiments were conducted using a four-vane cascade, operating at temperatures up to 1353 K and inlet Mach number of approximately 0.1. Surveys of temperature at the inlet and exit planes were acquired to characterize the form and migration of the hot streak. Film cooling was achieved on one of the vanes using a single spanwise slot. Deposition was produced by injecting sub-bituminous ash particles with a median diameter of 6.48 μm upstream of the vane passage. Several deposition tests were conducted, including a baseline case, a hot streak-only case, and a hot streak and film cooled case. Results indicate that capture efficiency is strongly related to both the inlet temperature profiles and film cooling. Deposit distribution patterns are also affected by changes in vane surface temperatures. A computational model was developed to simulate the external and internal flow, conjugate heat transfer, and deposition. Temperature profiles measured experimentally at the inlet were applied as thermal boundary conditions to the simulation. For deposition modeling, an Eulerian–Lagrangian particle tracking model was utilized to track the ash particles through the flow. An experimentally tuned version of the critical viscosity sticking model was implemented, with predicted deposition rates matching experimental results well. Comparing overall deposition rates to results from previous studies indicates that the combined effect of nonuniform inlet temperatures and film cooling cannot be accurately simulated by simple superposition of the two independent effects; thus, inclusion of both conditions in experiments is necessary for realistic simulation of external deposition.


Author(s):  
Rohit A. Oke ◽  
Terrence W. Simon

This paper describes the advantages of introducing film cooling flow through the endwall upstream of the first stage nozzle guide vane. To perform these studies, a linear cascade is built. It consists of three vanes and two endwalls that form two passages. One endwall is flat and the other is contoured from upstream of the leading edge, continuing through the passage. The approach flow is of high turbulence and large length scale, representative of the engine combustor exit flow. Film cooling flow is introduced through two successive rows of slots, a single row of slots and slots that have particular area distributions in the pitchwise direction. Measurements are taken by heating the film cooling flow slightly above the main flow temperature and recording temperature distributions in the film cooling flow-main flow mixing zone at various axial planes. The single and double slot injection cases represent base-line injection geometries. They show that at lower ratios of coolant to main flow momentum fluxes, film cooling flow migrates toward the suction side due to secondary flow. At higher ratios, the pressure side endwall region is cooled more effectively. Observations are drawn by comparing the baseline injection cases with cases of different geometries for which slots are blocked partially to re-distribute mass and momentum injection rates of the emerging flow. The downstream evolutions of temperature contours are discussed. The idea is to utilize secondary flows to control pitchwise coolant distributions.


Author(s):  
D. A. Rowbury ◽  
M. L. G. Oldfield ◽  
G. D. Lock

This paper discusses measurements of the discharge coefficients of gas turbine nozzle guide vane film cooling holes under fully engine representative conditions. These unique experiments were carried out in a large scale annular blowdown cascade which models the three-dimensional external, flow patterns found in modern aero-engines, including all secondary flow phenomena. Furthermore, the coolant system design allows the coolant-to-mainstream density ratio and blowing parameter to be matched to engine values, although they can be independently varied. The results confirm that the discharge coefficients of film cooling holes are significantly altered by external crossflow. The discharge coefficient is usually reduced by external crossflow, but under certain external flow conditions it can be increased over the non-crossflow case. This previously unhightighted phenomenon has been termed ‘the crossover effect’, and, although an initially surprising result, is of importance to aero-engine designers as taking account of it should lead to improved predictions of coolant consumption. As a consequence, more uniform blade cooling should be achieved and, in turn, the attainment of greater component durability will be possible.


Author(s):  
S. Ravelli ◽  
G. Barigozzi

The main purpose of this numerical investigation is to overcome the limitations of the steady modeling in predicting the cooling efficiency over the cutback surface in a high pressure turbine nozzle guide vane. Since discrepancy between Reynolds-averaged Navier–Stokes (RANS) predictions and measured thermal coverage at the trailing edge was attributable to unsteadiness, Unsteady RANS (URANS) modeling was implemented to evaluate improvements in simulating the mixing between the mainstream and the coolant exiting the cutback slot. With the aim of reducing the computation effort, only a portion of the airfoil along the span was simulated at an exit Mach number of Ma2is = 0.2. Three values of the coolant-to-mainstream mass flow ratio were considered: MFR = 0.66%, 1.05%, and 1.44%. Nevertheless the inherent vortex shedding from the cutback lip was somehow captured by the URANS method, the computed mixing was not enough to reproduce the measured drop in adiabatic effectiveness η along the streamwise direction, over the cutback surface. So modeling was taken a step further by using the Scale Adaptive Simulation (SAS) method at MFR = 1.05%. Results from the SAS approach were found to have potential to mimic the experimental measurements. Vortices shedding from the cutback lip were well predicted in shape and magnitude, but with a lower frequency, as compared to PIV data and flow visualizations. Moreover, the simulated reduction in film cooling effectiveness toward the trailing edge was similar to that observed experimentally.


2011 ◽  
Vol 110-116 ◽  
pp. 1047-1053
Author(s):  
Zhi Gang Liu ◽  
Xiang Jun Fang ◽  
Si Yong Liu ◽  
Ping Wang ◽  
Zhao Yin

A highly loaded high-pressure turbine with a supersonic nozzle guide vane and a transonic rotor for a Variable Cycle Engine (VCE) has been investigated. Film cooling strategies were designed for the whole stage, during which the positions, injection orientations and arrangements of cooling holes were confirmed. Three-dimensional steady numerical simulations have been performed in the two operation modes of low and high bypass ratio with different thermodynamic cycle parameters according to the VCE and the coolant injections have been simulated by means of additional source term method. The influences of coolant injections in the fully cooled turbine stage on aerodynamic performance and flow characteristics have been analyzed. The results indicate that, the supersonic nozzle guide vane, over-expansion degree of main flows, fluctuations of static pressure and intensity of corner vortex are lessened or alleviated. In the transonic rotor, expansion and doing work capabilities in the mixed fluid are strengthened. Proper coolants injections are beneficial to the flow characteristics in the blade passage.


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