Characteristics of Heat Transfer During Machining With Rotary Tools

2004 ◽  
Vol 126 (2) ◽  
pp. 404-407 ◽  
Author(s):  
H. A. Kishawy and ◽  
A. G. Gerber
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Rotational Speed ◽  
Measured Temperature ◽  
Tool Rotational Speed ◽  
Radial Temperature ◽  
Conservation Of Energy ◽  
Finite Volume Discretization ◽  
Heat Partitioning ◽  
Good Agreement

In this paper a model is developed to analyze heat transfer and temperature distribution resulting during machining with rotary tools. The presented model is based on a finite-volume discretization approach applied to a general conservation of energy statement for the rotary tool and chip during machining. The tool rotational speed is modeled and its effect on the heat partitioning between the tool and the chip is investigated. The model is also used to examine the influence of tool speed on the radial temperature distribution on the tool rake face. A comparison between the predicted and previously measured temperature data shows good agreement. In general the results show that the tool-chip partitioning is influenced dramatically by increasing the tool rotational speed at low to moderate levels of tool speed. Also, there is an optimum tool rotational speed at which further increase in the tool rotational speed increases the average tool temperature.

A Model for the Tool Temperature During Machining With a Rotary Tool

2001 ◽  
Author(s):  
Hossam A. Kishawy ◽  
Andrew G. Gerber
Keyword(s):  
Temperature Distribution ◽  
Rotational Speed ◽  
Measured Temperature ◽  
Tool Rotational Speed ◽  
Tool Temperature ◽  
Radial Temperature ◽  
Conservation Of Energy ◽  
Rotary Tool ◽  
Finite Volume Discretization ◽  
Heat Partitioning

Abstract In this paper a model is developed to analyze heat transfer and temperature distribution resulting during machining with rotary tools. The presented model is based on a finite-volume discretization approach applied to a general conservation of energy statement for the rotary tool and chip during machining. The tool rotational speed is modeled and its effect on the heat partitioning between the tool and the chip is investigated. The model is also used to examine the influence of tool speed on the radial temperature distribution on the tool rake face. A comparison between the predicted and previously measured temperature data shows good agreement. In general the results show that the tool-chip partitioning is influenced dramatically by increasing the tool rotational speed at low to moderate levels of tool speed. Also, there is an optimum tool rotational speed at which further increase in the tool rotational speed increases the average tool temperature.

scholarly journals TWO APPROACHES TO THE COMPUTATION OF ELECTROTHERMAL PROCESSES AT INDUCTION HEATING OF MOVING INGOTS – BY FIELD THEORY AND THERMAL CIRCUIT THEORY

2021 ◽  
Vol 2021 (59) ◽  
pp. 5-10
Author(s):  
A.A. Shcherba ◽  
◽  
A.D. Podoltsev ◽  
I.M. Kucheriava ◽  
V.M. Zolotarev ◽  
...  
Keyword(s):  
Field Theory ◽  
Heat Transfer ◽  
Temperature Distribution ◽  
Induction Heating ◽  
Thermal Field ◽  
Circuit Theory ◽  
Thermal Processes ◽  
Computational Results ◽  
Thermal Circuit ◽  
Good Agreement

The model for the computation of thermal processes in induction heating installations with moving ingots is developed using equivalent thermal circuits. The controlled current sources as additional elements in the model are used to take into account the convective heat transfer along the moving ingot. The model is implemented in the program Matlab/Simulink and makes it possible to determine the temperature distribution along the ingot under steady-state heating conditions. The results are compared with data obtained by the alternative method which is based on the electromagnetic and thermal field theory and realized in the Comsol program. As shown the computational results by two methods concerning the temperature distribution along the ingot are in good agreement. The existing advantages and shortcomings of the used approaches are discussed. Ref. 8, fig. 3, table.

Using ProCAST to Study the Effects of SEED Process Parameters on the Radial Temperature Distribution in Semi-Solid Slugs

2020 ◽  
Vol 993 ◽  
pp. 1004-1010
Author(s):  
Min Luo ◽  
Da Quan Li ◽  
Wen Ying Qu ◽  
Stephen P. Midson ◽  
Qiang Zhu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Temperature Distribution ◽  
Transfer Coefficient ◽  
Solid Fraction ◽  
Process Parameters ◽  
Radial Temperature ◽  
Fraction Distribution ◽  
Semi Solid ◽  
The Heat Transfer Coefficient

The SEED (Swirled Enthalpy Equilibrium Device) process was used to produce semi-solid slurries. One of the factors that controls whether or not a slug can be used to produce high quality castings is the solid fraction distribution within the slug, and the solid fraction distribution is strongly dependent upon the temperature distribution. In this study, a model has been developed using ProCAST to investigate the relationship between process parameters and the temperature distribution within slugs. The parameters examined included the heat transfer coefficient between the crucible and slug, the heat transfer coefficient between the crucible and air, the slug diameter, and the initial melt temperature (pouring temperature). It was found that the most important parameters controlling the temperature distribution within slugs were the crucible size and the heat transfer coefficient between crucible and air. Adjustment of other parameters had little influence on the temperature distribution. Processing parameters will be discussed in order to allow the SEED process to be used for the production of large diameter slugs (>100 mm), and for narrow freezing range (0.3<fs<0.5, fs is fraction solid) alloys such as 6063.

Heat Transfer Evaluation for a Two-Pass Smooth Wall Channel: Stationary and Rotating Cases

2019 ◽  
Vol 142 (6) ◽  
Author(s):  
Mandana S. Saravani ◽  
Nicholas J. DiPasquale ◽  
Ahmad I. Abbas ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Rotational Speed ◽  
Numerical Study ◽  
Flow Behavior ◽  
Smooth Wall ◽  
Eddy Simulation ◽  
Large Eddy ◽  
The Heat Transfer Coefficient ◽  
Good Agreement

Abstract This study presents findings on combined effects of Reynolds number and rotational effect for a two-pass channel with a 180-deg turn, numerically and experimentally. To have a better understanding of the flow behavior and to create a baseline for future studies, a smooth wall channel with the square cross section is used in this study. The Reynolds number varies between 6000 and 35,000. Furthermore, by changing the rotational speed, the maximum rotation number of 1.5 is achieved. For the numerical investigation, large eddy simulation (LES) is utilized. Results from the numerical study show a good agreement with the experimental data. From the results, it can be concluded that increasing both Reynolds number and rotational speed is in favor of the heat transfer coefficient enhancement, especially in the turn region.

Analysis to Reduce Thermal Stress in Oxide Single Crystal During Czochralski Growth

2004 ◽  
Author(s):  
Shigeki Hirasawa ◽  
Hiroyuki Ishibashi ◽  
Kazuhisa Kurashige ◽  
Akihiro Gunji
Keyword(s):  
Heat Transfer ◽  
Thermal Stress ◽  
Temperature Distribution ◽  
Thermal Radiation ◽  
Single Crystal ◽  
Radiation Heat Transfer ◽  
Heat Transfer Analysis ◽  
Czochralski Growth ◽  
Radiation Heat ◽  
Radial Temperature

Temperature distributions and thermal stress distributions in a semi-transparent GSO crystal during Czochralski (CZ) single crystal growth were numerically investigated by thermal radiation heat transfer analysis and anisotropy stress analysis. As GSO has special optical properties, such as semi-transparency at a wavelength shorter than 4.5 μm, thermal radiation heat transfer was calculated by the Monte Carlo method. These calculations showed that thermal stress is caused by the radial temperature distribution on the outside of the upper part of the crystal. To reduce this temperature distribution, the following three manufacturing conditions were found to be effective: use a sharp taper angle of the crystal, install a lid to the top of the insulator, and install a ring around the tapered part of the crystal.

Numerical Simulations and Experimental Characterization of Heat Transfer From a Periodic Impingement of Droplets

2011 ◽  
Vol 133 (12) ◽  
Author(s):  
Mario F. Trujillo ◽  
Jorge Alvarado ◽  
Eelco Gehring ◽  
Guillermo S. Soriano
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Temperature Distribution ◽  
Numerical Simulations ◽  
Droplet Impact ◽  
Numerical Comparison ◽  
Temperature Profiles ◽  
Conductive Heat ◽  
Radial Temperature ◽  
The Impact

In this combined experimental and simulation investigation, a stream of HFE-7100 droplets striking a prewetted surface under constant heat flux was studied. An implicit free surface capturing technique based on the Volume-of-Fluid (VOF) approach was employed to simulate this process numerically. Experimentally, an infrared thermography technique was used to measure the temperature distribution of the surface consisting of a 100 nm ITO layer on a ZnSe substrate. The heat flux was varied to investigate the heat transfer behavior of periodic droplet impingement at the solid–liquid interface. In both experiments and simulations, the morphology of the impact zone was characterized by a quasi-stationary liquid impact crater. Comparison of the radial temperature profiles on the impinging surface between the experiments and numerical simulations yielded reasonable agreement. Due to the strong radial flow emanating from successive droplet impacts, the temperature distribution inside the crater region was found to be significantly reduced from its saturated value. In effect, the heat transfer mode in this region was governed by single phase convective and conductive heat transfer, and was mostly affected by the HFE-7100 mass flow rates or the number of droplets. At higher heat fluxes, the minimum temperature, and its gradient with respect to the radial coordinate, increased considerably. Numerical comparison between average and instantaneous temperature profiles within the droplet impact region showed the effect of thermal mixing produced by the liquid crowns formed during successive droplet impact events.

Application of Steady State and Transient IR-Thermography Measurements to Film Cooling Experiments for a Row of Shaped Holes

2005 ◽  
Author(s):  
Dennis Brauckmann ◽  
Jens von Wolfersdorf
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Film Cooling ◽  
Measured Temperature ◽  
Ir Thermography ◽  
Adiabatic Wall ◽  
Test Plate ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
The Heat Transfer Coefficient

This paper presents experimental investigations for the measurement of the adiabatic film cooling effectiveness as well as the heat transfer coefficient distribution in film cooling experiments with a row of fanshaped holes on a flat plate. The temperature distribution on the flat plate is measured using infrared-thermography (IR). Adiabatic wall effectiveness data are obtained using a high-temperature plastic material. Although a low thermal conductivity material is used, the measured temperature distribution is not identical with the adiabatic temperature distribution. The measured temperature field shows influences of 3D heat conduction inside the test plate. The effects of the heat conduction inside the test plate are modeled using the FE-method to re-evaluate the adiabatic wall temperature and to calculate the coolant gas exit temperature, which is used for the adiabatic film cooling effectiveness. For the measurement of the heat transfer coefficient ratio with and without film cooling (hf/h0) a transient method is used. Temperature transients on the test surface are initiated by switching the coolant flow and are recorded using IR-thermography. The measured wall temperature histories are converted into heat flux values assuming a semi-infinite wall model during the experiment.

Numerical Simulation of Hot Rolled Coil Temperature Field in Hot Coil Box

2011 ◽  
Vol 338 ◽  
pp. 572-575
Author(s):  
Gui Jie Zhang ◽  
Kang Li ◽  
Ying Zi Wang
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Temperature Field ◽  
Temperature Distribution ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Coil Temperature ◽  
Hot Rolled ◽  
Strip Coil ◽  
Good Agreement

The heat transfer model was developed and the heat transfer of the strip coil stay in the hot coil box was analyzed. The temperature distribution of the strip coil was investigated use the model. The measured results are in good agreement with the calculated ones, has a guiding significance to further improve the technology.

Solar Still Heat Transfer Simulation Model

1995 ◽  
Vol 23 (2) ◽  
pp. 113-128
Author(s):  
R. T. Dobson
Keyword(s):  
Heat Transfer ◽  
Simulation Model ◽  
Maximum Temperature ◽  
Solar Still ◽  
Daily Production ◽  
Conservation Of Energy ◽  
Introductory Lecture ◽  
Heat Transfer Simulation ◽  
Control Volumes ◽  
Good Agreement

This article serves as a possible basis for the introductory lecture to a first course in heat transfer. By making use of a solar still as a practical example many of the important heat transfer concepts may be interestingly introduced. Conduction, convection and radiation and combinations thereof are all important in the analysis of the performance of a solar still. The conservation of energy and mass is applied to the components of the solar still treated as control volumes. The resulting system of simultaneous differential equations simulating the behaviour of the still are then solved numerically. The results thus obtained are compared to experimental observations. Fairly good agreement between the theoretical and experimental results were obtained, for instance the theoretical daily production of fresh water of 3.15 kg/m2 was 5% less than the experimentally measured value, and the maximum temperature of the water in the still was predicted at 15% more than the experimentally measured value of 62°C.

scholarly journals Temperature distribution of a test specimen with high-speed heat air-flow passing through

2018 ◽  
Vol 22 (6 Part A) ◽  
pp. 2527-2538 ◽  
Author(s):  
Kai Xiong ◽  
Yunhua Li ◽  
Sujun Dong
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Test Specimen ◽  
High Speed ◽  
Air Flow ◽  
Prediction Method ◽  
Average Temperature ◽  
Hot Air ◽  
Heat Transfer Theory ◽  
Good Agreement

In this paper, a solution method for the temperature distribution of rectangular test specimen with a high-speed heat air-flow passing through is proposed based on the heat transfer theory and numerical calculation, and the feasibility of temperature prediction method is validated. Firstly, the partial differential equations to describe the average temperature in the section of the hot air-flow and the specimen are established and the solving method using MATLAB solver is proposed. Then, based on heat transfer conduction equation and the average temperature, the temperature distribution at different point in each section is calculated. The comparison between numerical computation and experiment shows that two results are in good agreement, which verifies the correctness of the presented prediction method of the temperature distribution of the specimen.

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