Effect of Reynolds Number and Surface Roughness on the Efficiency of Centrifugal Pumps

2003 ◽  
Vol 125 (4) ◽  
pp. 670-679 ◽  
Author(s):  
J. F. Gu¨lich

A procedure has been developed to predict the effects of roughness and Reynolds number on the change in efficiency from a model or baseline to a prototype pump (“efficiency scaling”). The analysis of individual losses takes into account different roughnesses of impeller, diffuser/volute, impeller side disks, and casing walls in the impeller side rooms. The method also allows to predict the effect of roughness and Reynolds number on the hydraulic efficiency. The calculations are based on physical models but the weighting of impeller versus diffuser/volute roughness and the fraction of scalable losses within impeller and diffuser/volute are determined empirically from the analysis of tests with industrial pumps. The fraction of scalable impeller/diffuser/volute losses is found to decrease with growing specific speed. Roughness effects in the diffuser/volute are stronger than in the impeller, but the dominance of the stator over the rotor decreases with increasing specific speed. The procedure includes all flow regimes from laminar to turbulent and from hydraulically smooth to fully rough. It is validated by tests with viscosities between 0.2 to 3000 cSt and Reynolds numbers between 1500 and 108. The hydraulic losses depend on the patterns of roughness, near-wall turbulence, and the actual velocity distribution in the hydraulic passages. These effects—which are as yet not amenable to analysis—limit the accuracy of any efficiency prediction procedure for decelerated flows.

2010 ◽  
Vol 649 ◽  
pp. 103-113 ◽  
Author(s):  
MARCUS HULTMARK ◽  
SEAN C. C. BAILEY ◽  
ALEXANDER J. SMITS

New measurements of the streamwise component of the turbulence intensity in a fully developed pipe flow at Reynolds numbers up to 145 000 indicate that the magnitude of the near-wall peak is invariant with Reynolds number in location and magnitude. The results agree with previous pipe flow data that have sufficient spatial resolution to avoid spatial filtering effects, but stand in contrast to similar results obtained in boundary layers, where the magnitude of the peak displays a prominent Reynolds number dependence, although its position is fixed at the same location as in pipe flow. This indicates that the interaction between the inner and outer regions is different in pipe flows and boundary layers.


Author(s):  
V Ramarajan ◽  
S Soundranayagam

The variation of efficiency and losses over a range of Reynolds numbers has been measured for a mixed flow pump of specific speed 118 r/min for a number of points covering its operating range. The losses have been separated into those of the impeller and volute. The efficiency is seen to show a steady rise throughout the experimental range in comparison with published results for centrifugal pumps which flatten out at higher Reynolds numbers. A distinct hump is seen in many of the efficiency variation curves as well as in the variation of head with Reynolds number. The hump in the efficiency curves seems to be connected with transition to a roughness dominated regime while that in the head variation appears to be connected to changes in circulation. They both occur at different Reynolds numbers and are unconnected with each other. The frictional component of the losses in the volute is small and the losses there seem to be largely independent of Reynolds number.


Fluids ◽  
2021 ◽  
Vol 6 (6) ◽  
pp. 195
Author(s):  
George Sofiadis ◽  
Ioannis Sarris

Fluid microstructure nature has a direct effect on turbulence enhancement or attenuation. Certain classes of fluids, such as polymers, tend to reduce turbulence intensity, while others, like dense suspensions, present the opposite results. In this article, we take into consideration the micropolar class of fluids and investigate turbulence intensity modulation for three different Reynolds numbers, as well as different volume fractions of the micropolar density, in a turbulent channel flow. Our findings support that, for low micropolar volume fractions, turbulence presents a monotonic enhancement as the Reynolds number increases. However, on the other hand, for sufficiently high volume fractions, turbulence intensity drops, along with Reynolds number increment. This result is considered to be due to the effect of the micropolar force term on the flow, suppressing near-wall turbulence and enforcing turbulence activity to move further away from the wall. This is the first time that such an observation is made for the class of micropolar fluid flows, and can further assist our understanding of physical phenomena in the more general non-Newtonian flow regime.


Author(s):  
S Soundranayagam ◽  
T K Saha

Measurements in a mixed flow pump of non-dimensional specific speed k = 1.89 [ NS = 100 r/min (metric)] are analysed to give loss distribution and local hydraulic efficiencies at different flowrates and values of tip clearance. Fairly close agreement is obtained between the relative flow angles leaving the blading as predicted by simple deviation and slip models and derived from the measurements. The head developed is broken up into two parts: that contributed by Coriolis action and that associated with blade circulation. It is suggested that lift coefficients based on blade circulation are of limited value in selecting blade profiles. The variation of pump efficiency with tip clearance is greater than that reported for centrifugal pumps.


2010 ◽  
Vol 653 ◽  
pp. 519-536 ◽  
Author(s):  
VINCENT DOUSSET ◽  
ALBAN POTHÉRAT

We investigate the laminar shedding of hairpin vortices in the wake of a truncated square cylinder placed in a duct, for Reynolds numbers around the critical threshold of the onset of vortex shedding. We single out the formation mechanism of the hairpin vortices by means of a detailed analysis of the flow patterns in the steady regime. We show that unlike in previous studies of similar structures, the dynamics of the hairpin vortices are entwined with that of the counter-rotating pair of streamwise vortices, which we found to be generated in the bottom part of the near wake (these are usually referred to as ‘base vortices’). In particular, once the hairpin structure is released, the base vortices attach to it, forming its legs, so these are streamwise, and not spanwise as previously observed in unconfined wakes or behind cylinders of lower aspect ratios. We also single out a trail of Ω-shaped vortices, generated between successive hairpin vortices through a mechanism that is analogous to that active in near-wall turbulence. Finally, we show how the dynamics of the structures we identified determine the evolution of the drag coefficients and Strouhal numbers when the Reynolds number varies.


Author(s):  
W. J. Baars ◽  
N. Hutchins ◽  
I. Marusic

Small-scale velocity fluctuations in turbulent boundary layers are often coupled with the larger-scale motions. Studying the nature and extent of this scale interaction allows for a statistically representative description of the small scales over a time scale of the larger, coherent scales. In this study, we consider temporal data from hot-wire anemometry at Reynolds numbers ranging from Re τ ≈2800 to 22 800, in order to reveal how the scale interaction varies with Reynolds number. Large-scale conditional views of the representative amplitude and frequency of the small-scale turbulence, relative to the large-scale features, complement the existing consensus on large-scale modulation of the small-scale dynamics in the near-wall region. Modulation is a type of scale interaction, where the amplitude of the small-scale fluctuations is continuously proportional to the near-wall footprint of the large-scale velocity fluctuations. Aside from this amplitude modulation phenomenon, we reveal the influence of the large-scale motions on the characteristic frequency of the small scales, known as frequency modulation. From the wall-normal trends in the conditional averages of the small-scale properties, it is revealed how the near-wall modulation transitions to an intermittent-type scale arrangement in the log-region. On average, the amplitude of the small-scale velocity fluctuations only deviates from its mean value in a confined temporal domain, the duration of which is fixed in terms of the local Taylor time scale. These concentrated temporal regions are centred on the internal shear layers of the large-scale uniform momentum zones, which exhibit regions of positive and negative streamwise velocity fluctuations. With an increasing scale separation at high Reynolds numbers, this interaction pattern encompasses the features found in studies on internal shear layers and concentrated vorticity fluctuations in high-Reynolds-number wall turbulence. This article is part of the themed issue ‘Toward the development of high-fidelity models of wall turbulence at large Reynolds number’.


1999 ◽  
Vol 389 ◽  
pp. 335-359 ◽  
Author(s):  
JAVIER JIMÉNEZ ◽  
ALFREDO PINELLI

Numerical experiments on modified turbulent channels at moderate Reynolds numbers are used to differentiate between several possible regeneration cycles for the turbulent fluctuations in wall-bounded flows. It is shown that a cycle exists which is local to the near-wall region and does not depend on the outer flow. It involves the formation of velocity streaks from the advection of the mean profile by streamwise vortices, and the generation of the vortices from the instability of the streaks. Interrupting any of those processes leads to laminarization. The presence of the wall seems to be only necessary to maintain the mean shear. The generation of secondary vorticity at the wall is shown to be of little importance in turbulence generation under natural circumstances. Inhibiting its production increases turbulence intensity and drag.


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