Improvement of the Dynamic Characteristic of an Automotive Engine by a Turbocharger Assisted by an Electric Motor

2003 ◽  
Vol 125 (2) ◽  
pp. 590-595 ◽  
Author(s):  
T. Katrasˇnik ◽  
S. Rodman ◽  
F. Trenc ◽  
A. Hribernik ◽  
V. Medica

Turbocharging and subsequent charge cooling of the working medium usually causes increase of the mean effective pressure in an automotive diesel engine. Poor performance during the engine load increase is attributed to the nature of energy exchange between the engine and the turbocharger. Filling of the intake and exhaust manifolds, as well as consequent increase of the pressure and acceleration of the rotating components of the turbocharger require a certain period of time. Dynamic performance of the turbocharger can be substantially improved by means of an electric motor attached directly to the turbo shaft. A new concept of asynchronous electric motor with a very thin rotor was applied to support the turbocharger during the transient operation of the engine. The experimental work of matching an electrically assisted turbocharger to an engine is rather expensive; it was therefore decided to determine general characteristic of the electric motor separately through experiments, whereas transient response of the turbocharged and intercooled diesel engine was simulated by a zero-dimensional filling and emptying computer simulation method. A lot of experimentally obtained data and empirical formulae for the compressor, gas turbine, flow coefficients of the engine valves, intercooler, high-pressure fuel pump with the pneumatic control device (LDA), combustion parameters, etc., were applied to overcome deficiency introduced by the zero-dimensional simulation model. As the result a reliable and accurate program compatible with the experimental results in steady and transient engine operation was developed and is presented in the work. Faster transient response, i.e., better load acceptance of the engine was obtained by applying an adequate electric motor to assist the turbocharger; three versions of electric motors with different torque to mass moment of inertia ratios and different operating regimes were introduced in the simulation program to investigate their influence on the transient behavior of the engine.

Author(s):  
Tomaž Katrašnik ◽  
Ferdinand Trenc ◽  
Samuel Rodman ◽  
Aleš Hribernik ◽  
Vladimir Medica

Abstract Increase of the mean effective pressure in an automotive Diesel engine is generally the consequence of the turbocharging and subsequent charge cooling of the working medium. A problem of poor performance during the engine speed and load change is attributed to the nature of energy exchange between the engine and the turbocharger. Filling of the intake and exhaust manifolds, consequent increase of the pressure and acceleration of the rotating components of the turbocharger require a certain period of time. Dynamic performance of the turbocharger can be substantially improved by the assistance of an electric motor attached directly to the turbo shaft. A new concept of asynchronous electric motor with a very thin rotor was applied to support the turbocharger during the transient regimes of the engine. Experimental work for matching an electrically assisted turbocharger to an engine is rather expensive; it was therefore decided to determine general characteristic of the electric motor separately by experiments, whereas transient response of the turbocharged and intercooled Diesel engine was simulated by a zero-dimensional filling and emptying computer simulation method. A lot of experimentally obtained data and empirical formulae for the compressor, gas turbine, flow coefficients of the engine valves, intercooler, high pressure fuel pump with the pneumatic control device (LDA), combustion parameters etc. were applied to overcome deficiency introduced by the zero-dimensional simulation model. As the result a reliable and accurate program compatible with the experimental results in steady and transient engine operation was developed and is presented in the work. Faster transient response of the engine was obtained by applying an electric motor to assist the turbocharger; a few versions were introduced in the simulation program and were also analysed in the work.


2014 ◽  
Vol 552 ◽  
pp. 227-231
Author(s):  
Zhen Biao Wei ◽  
Kun Peng Zheng ◽  
Jian Tao Feng

The accelerated performance of the vehicle is an important part of the vehicle performance. To a large extent, the accelerated performance depends mainly on transient response performance of diesel engine. Better the transient response performance of the diesel engine, the accelerated performance of the vehicle is better. On the basis of analyzing poor performance of transient response of turbocharged diesel engine, we propose technical measures to improve accelerated performance of turbocharger using vehicle energy reserves, and design the related hardware and software. Through the real vehicle tests can show that the accelerated device can improve the transient response performance of vehicle diesel engines.


Author(s):  
Petar Kazakov ◽  
Atanas Iliev ◽  
Emil Marinov

Over the decades, more attention has been paid to emissions from the means of transport and the use of different fuels and combustion fuels for the operation of internal combustion engines than on fuel consumption. This, in turn, enables research into products that are said to reduce fuel consumption. The report summarizes four studies of fuel-related innovation products. The studies covered by this report are conducted with diesel fuel and usually contain diesel fuel and three additives for it. Manufacturers of additives are based on already existing studies showing a 10-30% reduction in fuel consumption. Comparative experimental studies related to the use of commercially available diesel fuel with and without the use of additives have been performed in laboratory conditions. The studies were carried out on a stationary diesel engine СМД-17КН equipped with brake КИ1368В. Repeated results were recorded, but they did not confirm the significant positive effect of additives on specific fuel consumption. In some cases, the factors affecting errors in this type of research on the effectiveness of fuel additives for commercial purposes are considered. The reasons for the positive effects of such use of additives in certain engine operating modes are also clarified.


Author(s):  
Mustafa Babagiray ◽  
Hamit Solmaz ◽  
Duygu İpci ◽  
Fatih Aksoy

In this study, a dynamic model of a single-cylinder four-stroke diesel engine has been created, and the crankshaft speed fluctuations have been simulated and validated. The dynamic model of the engine consists of the motion equations of the piston, conrod, and crankshaft. Conrod motion was modeled by two translational and one angular motion equations, by considering the kinetic energy resulted from the mass moment of inertia and conrod mass. Motion equations involve in-cylinder gas pressure forces, hydrodynamic and dry friction, mass inertia moments of moving parts, starter moment, and external load moment. The In-cylinder pressure profile used in the model was obtained experimentally to increase the accuracy of the model. Pressure profiles were expressed mathematically using the Fourier series. The motion equations were solved by using the Taylor series method. The solution of the mathematical model was performed by coding in the MATLAB interface. Cyclic speed fluctuations obtained from the model were compared with experimental results and found compitable. A validated model was used to analyze the effects of in-cylinder pressure, mass moment of inertia of crankshaft and connecting rod, friction, and piston mass. In experiments for 1500, 1800, 2400, and 2700 rpm engine speeds, crankshaft speed fluctuations were observed as 12.84%, 8.04%, 5.02%, and 4.44%, respectively. In simulations performed for the same speeds, crankshaft speed fluctuations were calculated as 10.45%, 7.56%, 4.49%, and 3.65%. Besides, it was observed that the speed fluctuations decreased as the average crankshaft speed value increased. In the simulation for 157.07, 188.49, 219.91, 251.32, and 282.74 rad/s crankshaft speeds, crankshaft speed fluctuations occurred at rates of 10.45%, 7.56%, 5.84%, 4.49%, and 3.65%, respectively. The effective engine power was achieved as 5.25 kW at an average crankshaft angular speed of 219.91 rad/s. The power of friction loss in the engine was determined as 0.68 kW.


Author(s):  
Ming Zheng ◽  
David K. Irick ◽  
Jeffrey Hodgson

For diesel engines (CIDI) the excessive use of exhaust gas recirculation (EGR) can reduce in-cylinder oxides of nitrogen (NOx) generation dramatically, but engine operation can also approach zones with high instabilities, usually accompanied with high cycle-to-cycle variations and deteriorated emissions of total hydrocarbon (THC), carbon monoxide (CO), and soot. A new approach has been proposed and tested to eliminate the influences of recycled combustibles on such instabilities, by applying an oxidation catalyst in the high-pressure EGR loop of a turbocharged diesel engine. The testing was directed to identifying the thresholds of stable operation at high rates of EGR without causing cycle-to-cycle variations associated with untreated recycled combustibles. The elimination of recycled combustibles using the oxidation catalyst showed significant influences on stabilizing the cyclic variations, so that the EGR applicable limits are effectively extended. The attainability of low NOx emissions with the catalytically oxidized EGR is also evaluated.


Author(s):  
A. Verma ◽  
R. Pitchumani

Due to rapid change in loads during automotive applications, study of dynamic behavior of proton exchange membrane (PEM) fuel cells is of paramount importance for their successful deployment in mobile applications. Toward understanding the effects of changes in operating parameters on the transient behavior, this paper presents numerical simulations for a single channel PEM fuel cell undergoing cyclic changes in operating parameters. The objective is to elucidate the complex interaction between power response and complex species (water, hydrogen and oxygen) transport dynamics for applied cyclic changes. This study focuses on studying the transient response of fuel cell for specified changes in operating parameters — voltage, pressure and stoichiometry at the cathode and the anode. Numerical studies are carried out on single-channel PEMFC’s to illustrate the response of power as the operating parameters are subjected to specified changes. The operating parameters are further optimized using a one dimensional physics based model with an objective to match the power requirements of a drive cycle over a defined period of time.


2021 ◽  
pp. 50-60
Author(s):  
A.A. Antsifirov ◽  
V.A. Krivoshein

The research presented in the article is devoted to the selection of the electric motor of the hydraulic press drive with a nominal force of 5MN. The article presents the main characteristics and the description of the press operation using the means of mechanization of the technological process of pressure treatment. Using the Deform-3D software package, the process of stamping the crosspiece of the ZIL-130 cardan shaft was simulated. Based on the presented hydraulic scheme of the press, its topological model was formed in the PA-9 software package. The deformation force obtained in the course of modeling the technological process of stamping was used in the topological model of the press. Using a tabular cyclogram, the sequence of actuation of the end switches and hydraulic distributors during the stamping process is shown. In the article, two variants of engine operation were analyzed. Based on the results of the conducted research, it is necessary to focus on the second version of the 55 kW engine, the operation of which will provide the required characteristics of the hydraulic drive of the press, which in turn will allow for technological stamping operations. The simulation tools allow providing estimated information when selecting the necessary tools to ensure the optimal characteristics of hydraulic press drives. The article considered the variation of electric motors that differ from each other in nominal characteristics, with constant characteristics of the pump. For more accurate estimates of energy savings during the operation of the hydraulic drive, it is necessary to vary the characteristics of the pump in the simulation, and the best option is to form an experiment planning matrix when combining the characteristics of the electric motor and the hydraulic pump. This approach ultimately allows forming a function for which one can select a hydraulic drive from existing brands of electric motors and hydraulic pumps for presses of the corresponding range of nominal force.


2021 ◽  
pp. 28-32
Author(s):  
VALERIY L. CHUMAKOV ◽  

The paper shows some ways to improve the environmental characteristics of a diesel engine using gaseous hydrocarbon fuel and operating the engine in a gas-diesel cycle mode. Some possibilities to reduce toxic components of exhaust gases in a gas-diesel engine operating on liquefi ed propane-butane mixtures have been studied. Experiments carried out in a wide range of load from 10 to 100% and speed from 1400 to 2000 rpm showed that the gas-diesel engine provides a suffi ciently high level of diesel fuel replacement with gas hydrocarbon fuel. The authors indicate some eff ective ways to reduce the toxicity of exhaust gases. The engine power should be adjusted by the simultaneous supply of fuel, gas and throttling the air charge in the intake manifold. This method enriches the fi rst combusting portions to reduce nitrogen oxides and maintains the depletion of the main charge within the fl ammability limits of the gas-air charge to reduce carbon monoxide and hydrocarbons. The authors found that when the engine operates in a gas-diesel cycle mode, the power change provides a decrease in nitrogen oxide emissions of gas-diesel fuel only due to gas supply in almost the entire load range as compared to the pure diesel. At high loads (more than 80%) stable engine operation is ensured up to 90% of diesel fuel replaced by gas. Even at 10% of diesel fuel used the concentration of nitrogen oxides decreases by at least 15…20% as compared with a diesel engine in the entire load range. However, there is an increased emission of hydrocarbons and carbon monoxide in the exhaust gases. Further experimental studies have shown that optimization of the gas diesel regulation can reduce the mass emission of nitrogen oxides contained in exhaust gases in 2…3 times and greatly reduce the emission of incomplete combustion products – carbon monoxide and hydrocarbons.


2012 ◽  
Vol 155-156 ◽  
pp. 12-17 ◽  
Author(s):  
Lian Xu Wang ◽  
Da Wei Qu ◽  
Chang Qing Song ◽  
Ye Tian

To research the performance optimization of high speed car diesel engine,firstly according to the characteristic of car diesel engine with Variable Nozzle Turbocharger (VNT), one-dimensional cycle model of the engine was established by using simulation software BOOST and validated by experimental data in this paper. The turbine blades’ opening corresponding to different speed was determined. Therefore the problem that the VNT surges at low engine speed and the inlet air flow is insufficient at high speed was solved. Based on the above model, this paper improved the efficiency of the engine by optimizing the compression ratio and the distribution phase of camshaft and then used the experimental data to check the simulation results. Meanwhile the fuel consumption and the possibility of the engine operation roughness decreased.


2015 ◽  
Vol 4 (1) ◽  
pp. 1-10 ◽  
Author(s):  
D.N. Basavarajappa ◽  
N. R. Banapurmath ◽  
S.V. Khandal ◽  
G. Manavendra

For economic and social development of any country energy is one of the most essential requirements. Continuously increasing price of crude petroleum fuels in the present days coupled with alarming emissions and stringent emission regulations has led to growing attention towards use of alternative fuels like vegetable oils, alcoholic and gaseous fuels for diesel engine applications. Use of such fuels can ease the burden on the economy by curtailing the fuel imports. Diesel engines are highly efficient and the main problems associated with them is their high smoke and NOx emissions.  Hence there is an urgent need to promote the use of alternative fuels in place of high speed diesel (HSD) as substitute. India has a large agriculture base that can be used as a feed stock to obtain newer fuel which is renewable and sustainable. Accordingly Uppage oil methyl ester (UOME) biodiesel was selected as an alternative fuel. Use of biodiesels in diesel engines fitted with mechanical fuel injection systems has limitation on the injector opening pressure (300 bar). CRDI system can overcome this drawback by injecting fuel at very high pressures (1500-2500 bar) and is most suitable for biodiesel fuels which are high viscous. This paper presents the performance and emission characteristics of a CRDI diesel engine fuelled with UOME biodiesel at different injection timings and injection pressures. From the experimental evidence it was revealed that UOME biodiesel yielded overall better performance with reduced emissions at retarded injection timing of -10° BTDC in CRDI mode of engine operation.


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