Operation Performance of a Small Air-Lift Pump for Conveying Solid Particles

2003 ◽  
Vol 125 (1) ◽  
pp. 17-25 ◽  
Author(s):  
Hitoshi Fujimoto ◽  
Satoshi Ogawa ◽  
Hirohiko Takuda ◽  
Natsuo Hatta

The pump performance of a small air-lift system for conveying solid particles is investigated experimentally. The total length of the vertical lifting pipe is 3200 mm, and the inner diameter of the pipe is 18 mm. The gas injector is set at a certain point of the pipe. The flows in the lifting pipe are water/solid two-phase mixtures below the gas injection point, and air/water/solid three-phase mixtures above it. The time-averaged characteristics of the flows are examined for various experimental conditions. The effects of particle diameter, particle density, the gas-injection point, and the volume flux of air on the pump performance are studied systematically. The critical boundary at which the particles can be lifted is discussed in detail based upon one-dimensional mixture model.

Author(s):  
Thuy Chu ◽  
Tan C. Nguyen ◽  
Jihoon Wang ◽  
Duc Vuong

AbstractElectrical Submersible Pump (ESP) is one of the major Artificial Lift methods that is reliable and effective for pumping high volume of fluids from wellbores. However, ESP is not recommended for applications with high gas liquid ratio. The presence of free gas inside the pump causes pump performance degradation which may lead to problems or even failure during operations. Thus, it is important to investigate effect of free gas on ESP performance under downhole conditions. At present, existing models or correlations are based on/verified with experimental data. This study is one of the first attempts to develop correlations for predicting two-phase gas–liquid pump performance under downhole conditions by using field data and laboratory data. Field data from three oil producing wells provided by Strata Production Company and Perdure Petroleum LLC. as well as experimental data obtained from experimental facility at Production and Drilling Research Project—New Mexico Tech were used in this study. Actual two-phase pump differential pressure per stage is obtained from experiments or estimated from field data and was normalized using pump performance curve. The values are compared to pump performance curve to study the relationships between pump performance and free gas percentage at pump intake. Correlations to predict ESP performance in two-phase flow under downhole and experimental conditions was derived from the results using regression technique. The correlation developed from field data presented in this study can be used to predict two-phase ESP performance under downhole conditions and under high gas fraction. The results from the experimental data confirm the reliability of the developed correlation using field data to predict two-phase ESP performance under downhole conditions. The developed correlation using the laboratory data predicts quite well the two-phase pump performance at the gas fraction of less than 15% while it is no longer reliable when free gas fraction is more than 15%. The findings from this study will help operating companies as well as ESP manufacturers to operate ESPs within the recommended range under downhole conditions. However, it is recommended to use the proposed correlation on reservoirs with conditions similar to those of the three presented wells.


Author(s):  
Hisanori Yagami ◽  
Tomomi Uchiyama

The behavior of small solid particles falling in an unbounded air is simulated. The particles, initially arranged within a spherical region in a quiescent air, are made to fall, and their fall induces the air flow around them, resulting in the gas-particle two-phase flow. The particle diameter and density are 1 mm and 7.7 kg/m3 respectively. A three-dimensional vortex method proposed by one of the authors is applied. The simulation demonstrates that the particles are accelerated by the induced downward air flow just after the commencement of their fall. It also highlights that the particles are whirled up by a vortex ring produced around the downward air flow after the acceleration. The effect of the particle volume fraction at the commencement of the fall is also explored.


Author(s):  
Xianfang Wu ◽  
Xiao Tian ◽  
Minggao Tan ◽  
Houlin Liu

Abstract As a typical fluid mechanics problem, pump blockage has always been a hot research topic. The obtaining of the distribution of coarse particles in the solid-liquid two-phase flow pump is the basis of improving its non-blocking performance. High-speed photography technique is applied to do visualizing test and research on the distribution of coarse particles in a double blade pump. The effects of particle concentration, particle density and particle diameter on the distribution of coarse particles in the solid-liquid two-phase flow pump at different phases are studied. Besides, the variation of hydraulic performance of the double blade pump under different parameters is also analyzed. The results show that the particles in the impeller mainly located in the vicinity of the blade pressure surface, and the distribution of the particles in each section of the volute is quite different. The great difference in particle density can result in obviously uneven distribution of particles. With the increase of particle diameter, particle density and particle concentration, the pump head and efficiency both decrease while the shaft power increase on the contrary. This research results can also provide a basis for the optimization design of solid-liquid two-phase flow pumps.


2014 ◽  
Vol 62 (3) ◽  
pp. 234-240 ◽  
Author(s):  
Gianandrea Vittorio Messa ◽  
Stefano Malavasi

Abstract The flow of a mixture of liquid and solid particles at medium and high volume fraction through an expansion in a rectangular duct is considered. In order to improve the modelling of the phenomenon with respect to a previous investigation (Messa and Malavasi, 2013), use is made of a two-fluid model specifically derived for dense flows that we developed and implemented in the PHOENICS code via user-defined subroutines. Due to the lack of experimental data, the two-fluid model was validated in the horizontal pipe case, reporting good agreement with measurements from different authors for fully-suspended flows. A 3D system is simulated in order to account for the effect of side walls. A wider range of the parameters characterizing the mixture (particle size, particle density, and delivered solid volume fraction) is considered. A parametric analysis is performed to investigate the role played by the key physical mechanisms on the development of the two-phase flow for different compositions of the mixture. The main focuses are the distribution of the particles in the system and the pressure recovery


2004 ◽  
Vol 25 (6) ◽  
pp. 996-1005 ◽  
Author(s):  
Hitoshi Fujimoto ◽  
Shio Murakami ◽  
Ayumu Omura ◽  
Hirohiko Takuda

Author(s):  
Shofique Uddin Ahmed ◽  
Rajesh Arora ◽  
Om Parkash

Over the decades conveying solid particles through pipelines is a prevalent usage for many industries like food industries, pharmaceutical, oil and gas-solid handling, power generations etc. In the present study, slurry flow through 54.9 mm diameter and 4 m long horizontal pipe with solid particle diameter 0.125 mm and specific gravity 2.47 has been numerically analysed using a granular version of Eulerian two-phase model and RNG K-  model. The solid particles are considered as mono-dispersed in the Eulerian model. These models are available in computational fluid dynamics (CFD) fluent software package. Non-uniform structured three-dimensional mesh with a refinement near wall boundary region has been selected for discretising the flow domain, and governing equations are solved using control volume finite difference method. Simulations are conducted at velocity varying from 1 m/s to 5 m/s and efflux concentration varying from 0.1 to 0.5 by volume. Different slurry flow parameters such as solid concentration distribution, velocity distribution, pressure drop etc. have been analysed from the simulated results. The simulated results of pressure drop are correlated with the experimental data available in previous literature and are found to be in excellent compliance with the experimental data.


2017 ◽  
Vol 38 (1) ◽  
pp. 121-133
Author(s):  
Bolesław Tabiś ◽  
Dominika Boroń

Abstract A simple analytical method for determination of basic hydrodynamic characteristics of hybrid fluidized-bed air-lift devices was presented. These devices consist of two parts: a two-phase air-lift part and a two-phase liquid-solid fluidized-bed part. Forced circulation of fluid in the air-lift part is used for fluidization of solid particles in the fluidized-bed part. According to the opinion given in the literature, if such apparatus is used for aerobic microbiological processes, its advantage is lower shear forces acting on the biofilm immobilized on fine-grained material compared with shear forces in three-phase fluidized-bed bioreactors. Another advantage is higher biomass concentration due to its immobilization on fine particles, compared with two-phase airlift bioreactors. A method of calculating gas hold-up in the air-lift part, and gas and liquid velocities in all zones of the analyzed apparatus is presented.


Author(s):  
Tien-Chien Jen ◽  
Longjian Li ◽  
Qinghua Chen ◽  
Wenzhi Cui ◽  
Xinming Zhang

The particle velocity in cold gas dynamic spraying (CGDS) is one of the most important factors that can determine the properties of the bonding to the substrate. The acceleration of gas to particles is strongly dependent on the densities of particles and the particle size. In this paper, the acceleration process of micro-scale and nano-scale copper (Cu) and platinum (Pt) particles in De-Laval-Type nozzle is investigated. A numerical simulation is performed for the gas-particle two phase flow with particle diameter ranging from 100nm to 50μm, which are accelerated by carrier gas Nitrogen in a supersonic De-Laval-type nozzle. The results show that cone-shape weak shocks (compression waves) occur at the exit of divergent section and the particle density has significant effect on the accele ration of micro-scale particles. At same inlet condition, the velocity of the smaller particles is larger than the larger particles at the exit of the divergent section of the nozzle.


2008 ◽  
Vol 12 (2) ◽  
pp. 59-68 ◽  
Author(s):  
Ali Mergheni ◽  
Ticha Ben ◽  
Jen-Charles Sautet ◽  
Gille Godard ◽  
Nasrallah Ben

For simultaneous measurement of size and velocity distributions of continuous and dispersed phases in a two-phase flow a technique phase-Doppler anemometry was used. Spherical glass particles with a particle diameter range from 102 up to 212 ?m were used. In this two-phase flow an experimental results are presented which indicate a significant influence of the solid particles on the flow characteristics. The height of influence of these effects depends on the local position in the jet. Near the nozzle exit high gas velocity gradients exist and therefore high turbulence production in the shear layer of the jet is observed. Here the turbulence intensity in the two-phase jet is decreased compared to the single-phase jet. In the developed zone the velocity gradient in the shear layer is lower and the turbulence intensity reduction is higher. .


2021 ◽  
Vol 12 (4) ◽  
pp. 5004-5011

The present research investigated the effect of solid properties on the gas holdup of the fluidization bed bubble columns (FBCS). All experiments were performed in the constant clear tap water of 80 cm height. The range of solid particle diameters was 0.7 – 2 mm with two different densities of 1075 and 1200 kg/m3, superficial air velocities 4 – 7 cm/s. It was observed that there are proportional relationships between superficial gas velocity and particle diameter with the gas holdup. While an inverse relationship between solid concentration and particle density with the gas holdup. Mathematical and statistical analysis was also used as a powerful way to represent the gas hold up as a function of different operating conditions.


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