Effect of Surface Patterning on Contact Deformation of Elastic-Plastic Layered Media

2002 ◽  
Vol 125 (1) ◽  
pp. 16-24 ◽  
Author(s):  
Z.-Q. Gong ◽  
K. Komvopoulos

A plane-strain finite element analysis for patterned elastic-plastic layered media was performed in order to elucidate the effect of surface geometry on the deformation and stress fields due to normal and sliding contact. Surface interaction between the layered media and a rigid asperity was modeled with special contact elements. Results for the contact pressure distribution, surface tensile stress, and subsurface equivalent plastic strain are presented for layered media with different meandered and sinusoidal surfaces. The significance of surface patterning on the deformation behavior is interpreted in terms of stress and strain results illustrative of the tendency for crack initiation and plastic deformation in the first two layers, where deformation is confined in all simulation cases. Relations for the contact pressure concentration factor and onset of yielding in the first (hard) layer are derived from finite element results for indented layered media with sinusoidal surface patterns. Predictions for the indentation depth at the onset of yielding based on the developed yield criterion are shown to be in good agreement with those obtained from finite element simulations.

2003 ◽  
Vol 125 (4) ◽  
pp. 692-699 ◽  
Author(s):  
N. Ye ◽  
K. Komvopoulos

The effect of residual stress in the surface layer on the deformation of elastic-plastic layered media due to indentation and sliding contact loading and unloading was analyzed with the finite element method. A three-dimensional finite element model of a rigid sphere interacting with a deformable layered medium was developed, and its accuracy was evaluated by contrasting finite element results with analytical solutions for the surface stresses of an elastic homogeneous half-space subjected to normal and friction surface traction. Deformation of the layered medium is interpreted in terms of the dependence of the von Mises equivalent stress, first principal stress, and equivalent plastic strain on the magnitudes of residual stress and coefficient of friction. The effect of residual stress on the propensity for yielding and cracking in the layered medium is discussed in the context of results for the maximum Mises and tensile stresses and the evolution of plasticity in the subsurface. It is shown that the optimum residual stress in the surface layer depends on the type of contact loading (indentation or sliding), coefficient of friction, and dominant deformation mode in the layer (i.e., plastic deformation or cracking).


2002 ◽  
Vol 125 (1) ◽  
pp. 52-59 ◽  
Author(s):  
N. Ye ◽  
K. Komvopoulos

The simultaneous effects of mechanical and thermal surface loadings on the deformation of layered media were analyzed with the finite element method. A three-dimensional model of an elastic sphere sliding over an elastic-plastic layered medium was developed and validated by comparing finite element results with analytical and numerical solutions for the stresses and temperature distribution at the surface of an elastic homogeneous half-space. The evolution of deformation in the layered medium due to thermomechanical surface loading is interpreted in light of the dependence of temperature, von Mises equivalent stress, first principal stress, and equivalent plastic strain on the layer thickness, Peclet number, and sliding distance. The propensity for plastic flow and microcracking in the layered medium is discussed in terms of the thickness and thermal properties of the layer, sliding speed, medium compliance, and normal load. It is shown that frictional shear traction and thermal loading promote stress intensification and plasticity, especially in the case of relatively thin layers exhibiting low thermal conductivity.


1989 ◽  
Vol 111 (3) ◽  
pp. 430-439 ◽  
Author(s):  
K. Komvopoulos

The elastic-plastic contact problem of a layered half-space indented by a rigid surface is solved with the finite element method. The case of a layer stiffer and harder than the substrate is analyzed and solutions for the contact pressure, subsurface stresses and strains, and location, shape, and growth of the plastic zone are presented for various layer thicknesses and indentation depths. Finite element results for a halfspace having the substrate properties are also given for comparison purposes. Differences between the elastic and elastic-plastic solutions are discussed and the significance of critical parameters such as the layer thickness, mechanical properties of layer and substrate materials, indentation depth, and interfacial friction on the threshold of plasticity, contact pressure distribution, and growth of the plastic zone are examined. Additionally, the mechanisms of layer decohesion and subsurface crack initiation are interpreted in light of the results obtained in this study.


2002 ◽  
Vol 69 (5) ◽  
pp. 657-662 ◽  
Author(s):  
L. Kogut ◽  
I. Etsion

An elastic-plastic finite element model for the frictionless contact of a deformable sphere pressed by a rigid flat is presented. The evolution of the elastic-plastic contact with increasing interference is analyzed revealing three distinct stages that range from fully elastic through elastic-plastic to fully plastic contact interface. The model provides dimensionless expressions for the contact load, contact area, and mean contact pressure, covering a large range of interference values from yielding inception to fully plastic regime of the spherical contact zone. Comparison with previous elastic-plastic models that were based on some arbitrary assumptions is made showing large differences.


Author(s):  
Nobuyoshi Yanagida ◽  
Masaaki Tanaka ◽  
Norimichi Yamashita ◽  
Yukinori Yamamoto

Alternative stress evaluation criteria suitable for Finite Element Analysis (FEA) proposed by Okamoto et al. [1],[2] have been studied by the Committee on Three Dimensional Finite Element Stress Evaluation (C-TDF) in Japan. Thermal stress ratchet criteria in plastic FEA are now under consideration. Two criteria are proposed: (1) Evaluating variations in plastic strain increments, and (2) Evaluating the width of the area in which Mises equivalent stress exceeds 3Sm. To verify of these criteria, we selected notched cylindrical vessel models as prime elements. To evaluate the effect of the local peak stress distribution on these criteria, cylindrical vessels with a semicircular notch on the outer surface were selected for this analysis. We used two notch configurations for our analysis, and the stress concentration factor for the notches was set to 1.5 and 2.0. We conducted elastic-plastic analysis to evaluate the ratchet limit. Sustained pressure and alternating enforced longitudinal displacements which causes secondary stress were used as parameters for the elastic-plastic analysis. We found that when no ratchet was observed, the equivalent plastic strain increments decreased and the area in which Mises equivalent stress exceeds 3Sm are below the certain range.


2010 ◽  
Vol 168-170 ◽  
pp. 2641-2647
Author(s):  
An Nan Jiang ◽  
Jun Xiang Wang ◽  
De Hai Yu

Differential Evolution (DE) is a new algorithm. Displacement back analysis method based on the algorithm can effectively solve the problems of rock mechanics parameters which are not accurate. Constitutive integration algorithm divided into explicit and implicit integration is the key points of finite element analysis, which affect the convergence and accuracy of the results. Return mapping algorithm avoiding directly solving the equivalent plastic strain is a kind of implicit integration algorithm, which would achieve rapid and accurate for the solution of constitutive equations. This article describes the theoretical framework based on elastic-plastic, von Mises yield criterion conditions, using C + + language to carry out plastic simulation of Dalian metro station CRD excavation and parameter identification based on differential evolution algorithm. The calculated stress, displacement and deformation can determine the surface subsidence and the development of plastic zone, the stability analysis to provide a reference for the construction.


Author(s):  
A. Lee ◽  
K. Komvopoulos

Dynamic indentation of an elastic-plastic half-space by a rigid sphere was studied with the finite element method. A parametric analysis was performed to examine the effects of indentation velocity and yield strength of the half-space material on dynamic contact deformation. Velocity effects are discussed in the context of simulation results of global and local contact parameters, such as mean contact pressure, contact area, and equivalent plastic strain. The evolution of deformation as the material response transitions from elastic to fully-plastic deformation during dynamic contact is interpreted in light of numerical results. This study elucidates the effect of dynamic contact loading on the deformation behavior of elastic-plastic materials for a wide range of length scales where a continuum mechanics description holds.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Yung-Chuan Chen ◽  
Sing-You Lee

This study uses an elastic-plastic, coupled temperature-displacement finite element model to investigate the effect of rail corrugations on the wheel-rail thermal contact stress and temperature distribution during wheel braking. The finite element model assumes that the material properties and the friction coefficient are temperature-dependent. The analysis considers various corrugation wavelengths and amplitudes and is performed over a range of braking speeds. The results indicate that the corrugated rail induces wavelike contact pressure and temperature distributions on the rail surface. The results also show that the variation in the peak contact pressure increases as the corrugation wavelength is reduced or as the corrugation amplitude is increased. Furthermore, it is found that the corrugated rail shifts the location of the peak value of the rail surface temperature toward the leading edge of the contact region. The amplitude of the temperature fluctuations reduces as the corrugation wavelength is increased or as the corrugation amplitude is reduced. Finally, a higher corrugation amplitude or a shorter corrugation wavelength causes the location of the peak maximum shear stress to shift toward the rail surface.


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