Chemically Improved Filter Cakes for Drilling Wells

2002 ◽  
Vol 124 (4) ◽  
pp. 223-230 ◽  
Author(s):  
Neeraj S. Nandurdikar ◽  
Nicholas E. Takach ◽  
Stefan Z. Miska
Keyword(s):  
Drilling Fluid ◽  
Structural Features ◽  
Environmental Scanning ◽  
Drilling Fluids ◽  
Novel Device ◽  
Chemical Reagents ◽  
High Pressure High Temperature ◽  
Filtration Apparatus ◽  
Filtration Properties ◽  
Filter Cakes

Blast furnace slag (BFS) is a latent hydraulic material similar in composition to Portland cement. BFS was originally studied for mud to cement (MTC) purposes. This application called for large quantities of BFS (40–500 ppb (lb/bbl)) and ultimately proved to be ineffective. Subsequently, BFS has been investigated as an additive in drilling fluids. In a recent study, muds containing additive-level concentrations (5–30 lb/bbl) of BFS were shown to be effective in reducing formation damage. The present work extends the investigation of BFS as a drilling fluid additive. Specifically, we have explored the use of chemical reagents to activate the BFS in filter cakes to achieve cakes that are thin, impervious and firm. Filter cakes were formed from slag-laden drilling fluids in a high-pressure, high-temperature reverse filtration apparatus (permeability plugging apparatus). Studies were conducted with partially hydrolyzed polyacrlyamide (PHPA) muds and CaCO3-based fluids containing different loadings of BFS. Filter cakes of these fluids were treated with several different activators and the results were compared to cakes containing no BFS. Different activation techniques were investigated and a novel device was designed to measure the strength of the filter cakes. An environmental scanning electron microscope examined the relationship between the structural features of the activated cakes and their strengths. This study demonstrates that filter cakes containing BFS can be chemically activated to produce thin, firm cakes with improved filtration properties. These cakes should be able to form better bonds with cement subsequently used for completion.

scholarly journals Experimental Investigation of Water Based Colloidal Gas Aphron Fluid Stability

2019 ◽  
Vol 3 (1) ◽  
pp. 31 ◽  
Author(s):  
Seyed Hosseini-Kaldozakh ◽  
Ehsan Khamehchi ◽  
Bahram Dabir ◽  
Ali Alizadeh ◽  
Zohreh Mansoori
Keyword(s):  
Xanthan Gum ◽  
Drilling Fluid ◽  
Sodium Dodecyl ◽  
Ammonium Bromide ◽  
Drilling Fluids ◽  
Size Distributions ◽  
Electrolyte System ◽  
Colloidal Gas Aphron ◽  
The Stability ◽  
Filtration Properties

Today, the drilling operators use the Colloidal Gas Aphron (CGA) fluids as a part of drilling fluids in their operations to reduce formation damages in low-pressure, mature or depleted reservoirs. In this paper, a Taguchi design of experiment (DOE) has been designed to analyse the effect of salinity, polymer and surfactant types and concentration on the stability of CGA fluids. Poly Anionic Cellulose (PacR) and Xanthan Gum (XG) polymers are employed as viscosifier; Hexadecyl Trimethyl Ammonium Bromide (HTAB) and Sodium Dodecyl Benzene Sulphonate (SDBS) have been also utilized as aphronizer. Moreover, bubble size distributions, rheological and filtration properties of aphronized fluids are investigated. According to the results, the polymer type has the highest effect, whereas the surfactant type has the lowest effect on the stability of CGA drilling fluid. It was also observed that increasing salinity in CGA fluid reduces the stability. Finally, it should be noted that the micro-bubbles generated with HTAB surfactant in an electrolyte system, are more stable than SDBS surfactant.

scholarly journals Lubricating Properties of Water-Based Drilling Fluid Improvement Using Lignite NPs as well as Their Effect on Rheological and Filtration Properties

2019 ◽  
Vol 26 (1) ◽  
pp. 81-88
Author(s):  
Massara Salam ◽  
Nada S. Al-Zubaidi ◽  
Asawer A. Al-Wasiti
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Drill String ◽  
Filter Press ◽  
Drilling Fluids ◽  
Well Drilling ◽  
Water Based ◽  
Frictional Forces ◽  
Filtration Properties ◽  
Lubricating Properties

In the process of drilling directional, extended-reach, and horizontal wells, the frictional forces between the drill string and the wellbore or casing can cause severe problems including excessive torque which is one of the most important problems during drilling oil and gas well. Drilling fluid plays an important role by reducing these frictional forces. In this research, an enhancement of lubricating properties of drilling fluids was fundamentally examined by adding Lignite NPs into the water-based drilling fluid. Lubricity, Rheology and filtration properties of water-based drilling fluid were measured at room temperature using OFITE EP and Lubricity Tester, OFITE Model 900 Viscometer, and OFITE Low-Pressure Filter Press, respectively. Lignite NPs were added at different concentrations (0.05 %, 0.1 %, 0.2 %, 0.5 %, and 1 %) by weight into water-based drilling fluid. Lignite NPs showed good reduction in COF of water-based drilling fluid. The enhancement was increased with increasing Lignite NPs concentrations; 23.68%, 35.52%, and 45.3 % reduction in COF were obtained by adding 0.2%, 0.5%, and 1% by weight Lignite NPs concentration, respectively.

scholarly journals Improvement of the Rheological and Filtration Properties of Drilling Mud Using the Syrian Clay

2020 ◽  
Vol 26 (5) ◽  
pp. 211-230
Author(s):  
Adnan Ibrahim Barodi
Keyword(s):  
Xanthan Gum ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Clay Concentration ◽  
Fluid Properties ◽  
Drilling Operations ◽  
Solid Part ◽  
Time Required ◽  
Filtration Properties

Drilling fluid properties and formulation play a fundamental role in drilling operations. The Classical water-based muds prepared from only the Syrian clay and water without any additives((Organic and industrial polymers) are generally poor in performance. Moreover, The high quantity of Syrian clay (120 gr / l) used in preparing drilling fluids. It leads to a decrease in the drilling speed and thus an increase in the time required to complete the drilling of the well. As a result, the total cost of drilling the well increased, as a result of an increase in the concentration of the solid part in the drilling fluid. In this context, our study focuses on the investigation of the improvement in drilling mud   Prepared from the Syrian clay by reducing the clay concentration to (50 gr / L). And compensate for the remaining amount (70 gr / l) of clay by adding (natural and industrial polymers) The rheological properties and filtration are measured at different concentrations of polymers .. In light of the experiments, we determine the polymers' concentrations that gave good results in improving the flow properties and controlling the Filter. It is polymers that have given good results:، HEC، HEC and Xanthan Gum  PAC and HEC، CMCHV، PolyAcryl Amid ، Xanthan Gum .

scholarly journals Enhancing the Stability of Invert Emulsion Drilling Fluid for Drilling in High-Pressure High-Temperature Conditions

Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2393 ◽  
Author(s):  
Salaheldin Elkatatny
Keyword(s):  
High Pressure ◽  
High Temperature ◽  
Rheological Properties ◽  
Drilling Fluid ◽  
Electrical Stability ◽  
Dynamic Conditions ◽  
High Pressure High Temperature ◽  
Invert Emulsion ◽  
The Stability ◽  
Filtration Properties

Drilling in high-pressure high-temperature (HPHT) conditions is a challenging task. The drilling fluid should be designed to provide high density and stable rheological properties. Barite is the most common weighting material used to adjust the required fluid density. Barite settling, or sag, is a common issue in drilling HPHT wells. Barite sagging may cause many problems such as density variations, well-control problems, stuck pipe, downhole drilling fluid losses, or induced wellbore instability. This study assesses the effect of using a new copolymer (based on styrene and acrylic monomers) on the rheological properties and the stability of an invert emulsion drilling fluid, which can be used to drill HPHT wells. The main goal is to prevent the barite sagging issue, which is common in drilling HPHT wells. A sag test was performed under static (vertical and 45° incline) and dynamic conditions in order to evaluate the copolymer’s ability to enhance the suspension properties of the drilling fluid. In addition, the effect of this copolymer on the filtration properties was performed. The obtained results showed that adding the new copolymer with 1 lb/bbl concentration has no effect on the density and electrical stability. The sag issue was eliminated by adding 1 lb/bbl of the copolymer to the invert emulsion drilling fluid at a temperature >300 °F under static and dynamic conditions. Adding the copolymer enhanced the storage modulus by 290% and the gel strength by 50%, which demonstrated the power of the new copolymer to prevent the settling of the barite particles at a higher temperature. The 1 lb/bbl copolymer’s concentration reduced the filter cake thickness by 40% at 400 °F, which indicates the prevention of barite settling at high temperature.

Prediction of High-Pressure/High-Temperature Rheological Properties of Drilling Fluids from the Viscosity Data Measured on a Coaxial Cylinder Viscometer

SPE Journal ◽  
2021 ◽  
pp. 1-22
Author(s):  
Sidharth Gautam ◽  
Chandan Guria ◽  
Laldeep Gope
Keyword(s):  
High Pressure ◽  
High Temperature ◽  
Shear Viscosity ◽  
Drilling Fluid ◽  
Viscosity Model ◽  
Drilling Fluids ◽  
Viscosity Data ◽  
Monitoring And Control ◽  
High Pressure High Temperature ◽  
Proposed Model

Summary Determining the rheology of drilling fluid under subsurface conditions—that is, pressure > 103.4 MPa (15,000 psi) and temperature > 450 K (350°F)—is very important for safe and trouble-free drilling operations of high-pressure/high-temperature (HP/HT) wells. As the severity of HP/HT wells increases, it is challenging to measure downhole rheology accurately. In the absence of rheology measurement tools under HP/HT conditions, it is essential to develop an accurate rheological model under extreme conditions. In this study, temperature- and pressure-dependence rheology of drilling fluids [i.e., shear viscosity, apparent viscosity (AV), and plastic viscosity (PV)] are predicted at HP/HT conditions using the fundamental momentum transport mechanism (i.e., kinetic theory) of liquids. Drilling fluid properties (e.g., density, thermal decomposition temperature, and isothermal compressibility), and Fann® 35 Viscometer (Fann Instrument Corporation, Houston, USA) readings at surface conditions, are the only input parameters for the proposed HP/HT shear viscosity model. The proposed model has been tested using 26 different types of HP/HT drilling fluids, including water, formate, oil, and synthetic oil as base fluids. The detailed error and the sensitivity analysis have been performed to demonstrate the accuracy of the proposed model and yield comparative results. The proposed model is quite simple and may be applied to accurately predict the rheology of numerous drilling fluids. In the absence of subsurface rheology under HP/HT conditions, the proposed viscosity model may be used as a reliable soft-sensor tool for the online monitoring and control of rheology under downhole conditions while drilling HP/HT wells.

Preparation of a Novel Nano-Polymer as Plugging and Filtration Loss Agent for Oil-Based Drilling Fluids

2013 ◽  
Vol 807-809 ◽  
pp. 2602-2606 ◽  
Author(s):  
Jian Hua Wang ◽  
Jian Nan Li ◽  
Li Li Yan ◽  
Yi Hui Ji
Keyword(s):  
Shale Gas ◽  
Drilling Fluid ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Compact Layer ◽  
Thermo Gravimetric ◽  
The Core ◽  
Filtration Loss ◽  
Filtration Properties ◽  
High Temperature High Pressure

Oil-based drilling fluids and synthetic based drilling fluids are frequently used in shale-gas plays when wellbore stability is necessary. In this paper, a novel nano-polymer, as a plugging agent in oil-based drilling fluid, was prepared and characterized by Fourier transform infrared (FTIR), thermo-gravimetric analyses (TGA) and scanning electron microscopy (SEM). The rheological properties, high temperature-high pressure (HTHP) filtration properties and permeability plugging properties of oil-based drilling fluids were greatly improved by adding the nano-polymer, due to its nanometer size and the compact layer formed on the surface of the core.

scholarly journals NETL Extreme Drilling Laboratory Studies High Pressure High Temperature Drilling Phenomena

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
K. David Lyons ◽  
Simone Honeygan ◽  
Thomas Mroz
Keyword(s):  
Physical Simulation ◽  
Drilling Fluid ◽  
Fluid Pressure ◽  
Rock Properties ◽  
Drilling Fluids ◽  
Laboratory Studies ◽  
Drilling Parameters ◽  
High Pressure High Temperature ◽  
Fluid Properties ◽  
Weight On Bit

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) established the Extreme Drilling Laboratory to engineer effective and efficient drilling technologies viable at depths greater than 20,000 ft. This paper details the challenges of ultradeep drilling, documents reports of decreased drilling rates as a result of increasing fluid pressure and temperature, and describes NETL’s research and development activities. NETL is invested in laboratory-scale physical simulation. Its physical simulator will have capability of circulating drilling fluids at 30,000 psi and 480°F around a single drill cutter. This simulator is not yet operational; therefore, the results will be limited to the identification of leading hypotheses of drilling phenomena and NETL’s test plans to validate or refute such theories. Of particular interest to the Extreme Drilling Laboratory’s studies are the combinatorial effects of drilling fluid pressure, drilling fluid properties, rock properties, pore pressure, and drilling parameters, such as cutter rotational speed, weight on bit, and hydraulics associated with drilling fluid introduction to the rock-cutter interface. A detailed discussion of how each variable is controlled in a laboratory setting will be part of the conference paper and presentation.

Effect on Fracture Pressure by Adding Iron-Based and Calcium-Based Nanoparticles to a Nonaqueous Drilling Fluid for Permeable Formations

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Oscar Contreras ◽  
Mortadha Alsaba ◽  
Geir Hareland ◽  
Maen Husein ◽  
Runar Nygaard
Keyword(s):  
Drilling Fluid ◽  
Filter Press ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Fracture Pressure ◽  
High Pressure High Temperature ◽  
Iron Based ◽  
Wellbore Strengthening ◽  
Fracturing Experiments

This paper presents a comprehensive experimental evaluation to investigate the effects of adding iron-based and calcium-based nanoparticles (NPs) to nonaqueous drilling fluids (NAFs) as a fluid loss additive and for wellbore strengthening applications in permeable formations. API standard high-pressure-high-temperature (HPHT) filter press in conjunction with ceramic disks is used to quantify fluid loss reduction. Hydraulic fracturing experiments are carried out to measure fracturing and re-opening pressures. A significant enhancement in both filtration and strengthening was achieved by means of in situ prepared NPs. Our results demonstrate that filtration reduction is essential for successful wellbore strengthening; however, excessive reduction could affect the strengthening negatively.

Investigation of Drilling Fluids Containing Blast Furnace Slag for Their Potential Impact on Formation Damage—A Laboratory Study

1999 ◽  
Vol 121 (3) ◽  
pp. 149-153 ◽  
Author(s):  
U. A. Tare ◽  
N. E. Takach ◽  
S. Z. Miska ◽  
F. B. Growcock ◽  
N. Davis
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Rapid Development ◽  
Formation Damage ◽  
Drilling Fluids ◽  
Filter Cakes ◽  
The Impact ◽  
Furnace Slag

This work discusses the effect of incorporating blast furnace slag (BFS) as an additive in water-based drilling fluids. The intent of this treatment is rapid development of a thin, impervious, and easily removable filter cake, thereby minimizing detrimental impact of the drilling fluid on formation productivity as opposed to previous applications of BFS in universal fluids. To evaluate the impact of BFS on filter cake properties, permeability plugging apparatus (PPA) tests and dynamic formation damage (DFD) studies were conducted. Drill-in fluids and dispersed muds were tested using varying quantities of BFS. Once a steady rate of dynamic filter cake deposition was achieved, the BFS in the filter cakes was chemically activated. The results obtained from these activation studies were compared with those obtained with no BFS and with unactivated BFS. The nature of the filter cakes was examined with an environmental scanning electron microscope (ESEM). Results obtained from the PPA tests indicate substantial decreases in initial spurt loss and filtrate volume with increasing concentration of BFS. The DFD studies substantiate the aforementioned observations and show enhancement of return permeabilities with BFS activation. ESEM studies demonstrate that BFS can consolidate filter cakes.

scholarly journals A Laboratory Investigation on the Way to Remove the Filter Cake Generated by Ilmenite Water-Based Drilling Fluids

2021 ◽  
Vol 5 (2) ◽  
pp. 1-14
Author(s):  
Mahmoud O
Keyword(s):  
Ct Scan ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Filter Press ◽  
Drilling Fluids ◽  
Fluid Mud ◽  
Minimal Impact ◽  
Water Based ◽  
Filter Cakes ◽  
The Way

The increasing demand for deeper drilling and more complicated wells fastens the way for improved drilling fluid (mud) technologies and promising additives. Several studies have shown numerous improvements in mud characteristics upon using ilmenite compared to the commonly used weighting materials. This study aims at investigating the removal of filter cake deposited by ilmenite water-based drilling fluid under harsh conditions using low-concentration (7.5 wt%) of hydrochloric acid (HCl) and chelating agent (HEDTA) to prevent iron precipitation during reaction. API filter press was used to conduct the filtration tests and generate the filter cake at a pressure ~ 300 psi and temperature ~ 250°F. Different sandstone cores of 2.5-in. diameter and 1-in. thickness were used to simulate the formation during filtration. Filtrate fluids were collected for 30 minutes as per API procedures and computerized tomography (CT) scan was used to characterize the cores with the deposited filter cakes. The filter cakes were soaked with HCl–chelate solution for six hours. Cores with the remaining filter cakes were CT scanned again. Effluent solutions resulting from the aforementioned soaking process were analyzed using inductively coupled plasma (ICP). Scanning electron microscopy–energy dispersive spectroscopy (SEM-EDS) was used to analyze the dried filter cakes and remaining residue. CT scan and SEM-EDS showed two layers of the filter cake with different densities but similar elemental composition. Using 7.5 wt% of HCl can partially remove the filter cake generated by ilmenite water-based drilling fluids. Adding the chelate showed minimal impact on the filter cake removal-efficiency; however, it helped nullify the corrosion issues during the treatment. This study provides a step forward on the way to chemically remove ilmenite-based filter cake using low acid concentration and virtually overcome corrosion issues encountered while acidizing.

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